Cutting tool and method for manufacturing a cutting tool

Patent metadata

Field	Value
Publication number	US-11141795-B2
Application number	US-201816138528-A
Country	US
Kind code	B2
Filing date	Sep 21, 2018
Priority date	Sep 22, 2017
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

A cutting tool, in particular for machining metal, is described. It comprises a tool main body that has at least one interface for receiving a cutting insert that can be attached to the tool main body. At least one cooling duct is provided in the tool main body and has, at its end on the interface side, an outlet section with an elongate outlet cross-section on the interface side. The tool main body is manufactured at least in sections by means of a generative manufacturing process. A method for manufacturing such a cutting tool is also presented.

First claim

The invention claimed is:

1. A cutting tool with a tool main body comprising:
at least one interface for receiving a cutting insert for attachment to the tool main body, the cutting insert having at least one cutting edge, wherein at least one cooling duct is provided in the tool main body and the cooling duct comprises, at an end for expelling coolant directly to the cutting insert, an outlet section with a substantially rectangular or arc-shaped outlet cross-section above the interface, wherein the tool main body is manufactured at least in sections by means of an additive manufacturing process, and wherein a length of a side of the rectangular outlet cross-section or an arc length substantially corresponds to a length of the at least one cutting edge.

2. The cutting tool according to claim 1 , wherein the cooling duct comprises a supply section that adjoins an end of the outlet section facing away from the interface and has a substantially constant cross-section.

3. The cutting tool according to claim 1 , wherein the cutting tool comprises a cutting insert attached to the interface.

4. The cutting tool according to claim 3 , wherein the outlet cross-section is substantially directed at a cutting edge of the cutting insert engaging a workpiece.

5. The cutting tool according to claim 1 , wherein a cross-section of the cooling duct changes along a cooling duct center axis toward the outlet cross-section.

6. The cutting tool according to claim 3 , wherein the cross-section of the outlet section changes substantially only in a dimension transverse to a direction of extent of the cutting edge.

7. The cutting tool according to claim 1 , wherein a side of the rectangular outlet cross-section or of the arc-shaped outlet cross-section extends substantially parallelly to the cutting edge, and/or a length of the side of the rectangular outlet cross-section or an arc length substantially corresponds to a length of the cutting edge.

8. The cutting tool according to claim 1 , wherein, measured transversely to its longitudinal extent, the outlet cross-section ( 20 ) has a maximum width of 2 mm.

9. The cutting tool according to claim 1 , wherein the outlet cross-section has a longitudinal extent that corresponds to at least three times a maximum width measured transversely to the longitudinal extent.

10. The cutting tool according to claim 1 , wherein the entire tool main body is manufactured by means of an additive manufacturing process.

11. The cutting tool according to claim 1 , wherein only a section of the tool main body comprising the outlet section is manufactured by means of an additive manufacturing process.

12. The cutting tool according to claim 1 , wherein the cutting tool is a milling, or drilling tool.

13. The cutting tool of claim 4 , wherein a normal (N) to the outlet cross-section is substantially directed at the cutting edge of the cutting insert engaging the workpiece.

14. The cutting tool of claim 3 , wherein the cross-section of the outlet section continually decreases in a direction toward the cutting insert.

15. The cutting tool of claim 1 , wherein the outlet cross-section is positioned in a wall of the tool main body parallel to a flank face of the cutting insert.

16. A cutting tool with a tool main body comprising:
at least one interface for receiving a cutting insert for attachment to the tool main body, the cutting insert having at least one cutting edge, wherein at least one cooling duct is provided in the tool main body and the cooling duct comprises, at an end for expelling coolant, an outlet section with an elongate outlet cross-section, the elongate outlet cross-section above the interface and tangential to rotation of the tool main body during a cutting operation, and wherein the tool main body is manufactured at least in sections by means of an additive manufacturing process, and wherein a length of a side of the elongate outlet cross-section substantially corresponds to a length of the at least one cutting edge.

17. The cutting tool according to claim 16 , wherein the elongate outlet cross-section is substantially rectangular or arc-shaped.

Assignees

• Kennametal Inc

Inventors

• Schleicher Sebastian

Classifications

• B23B27/10 Primary

  Cutting tools with special provision for cooling {(drills with lubricating or cooling equipment B23B51/06; features relating to lubricating or cooling of milling cutters B23C5/28; arrangements or devices for cooling or lubricating tools or work B23Q11/10)} · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B23C5/28

  Features relating to lubricating or cooling · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B22F10/14

  by jetting of binder onto a bed of metal powder · CPC title