Supercritical water and ammonia oxidation system and process

Patent metadata

Field	Value
Publication number	US-11141706-B2
Application number	US-202016750827-A
Country	US
Kind code	B2
Filing date	Jan 23, 2020
Priority date	Jan 23, 2020
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

The present application provides systems and methods for upgrading an oil stream. The system includes a reactor, a phase separator, an expansion device, a cooling unit, and two separation units. The reactor receives the oil stream, ammonia, and supercritical water. The supercritical water upgrades the oil stream, and the ammonia reacts with sulfur initially present in the oil stream to produce ammonia-sulfur compounds. The phase separator receives a mixture stream comprising the upgraded oil stream, supercritical water, and the ammonia-sulfur compounds, and separates out non-dissolved components. The expansion device reduces the pressure of the mixture stream below a water critical pressure. The cooling unit reduces the temperature of the mixture stream. A first separation unit separates the mixture stream it into a hydrocarbon-rich gaseous phase, a water stream containing ammonia-sulfur compounds, and a treated oil stream. A second separation unit separates the ammonia-sulfur compounds from the water stream.

First claim

What is claimed is:

1. A method for upgrading an oil stream, the method comprising:
combining, in a reactor, the oil stream, an ammonia stream, and a supercritical water stream to form a mixture stream, wherein the supercritical water stream contacts the oil stream in the reactor, thereby upgrading the oil stream, and wherein the ammonia stream reacts with sulfur initially present in the oil stream to produce ammonia-sulfur compounds;
separating, in a phase separator, non-dissolved components from the mixture stream;
expanding, in an expansion device, the mixture stream, wherein expansion of the mixture stream reduces the pressure of the mixture stream below a water critical pressure to produce a low-pressure mixture stream;
cooling, in a cooling unit, the low-pressure mixture stream to create a low-pressure, low-temperature mixture stream;
separating, in a first separation unit, the low-pressure, low-temperature mixture stream into a hydrocarbon-rich gaseous phase, a water stream containing ammonia-sulfur compounds, and a treated oil stream; and
separating, in a second separation unit, the ammonia-sulfur compounds from the water stream.

2. The method of claim 1 , wherein the step of separating in the second separation unit comprises:
crystallizing, via a crystallizer in the second separation unit, the ammonia-sulfur compounds; and
separating the ammonia-sulfur compounds from the water stream via precipitation or centrifugation.

3. The method of claim 1 , wherein the reactor is operated in a first mode at pressure of approximately 220 bar to 500 bar and a temperature of approximately 380° C. to 550° C. such that there is no ammonia decomposition or minimal ammonia decomposition in the reactor.

4. The method of claim 1 , wherein the reactor is operated in a second mode at pressure of approximately 220 bar to 500 bar and a temperature of approximately 550° C. to 800° C. such that ammonium decomposition occurs in the reactor.

5. The method of claim 1 , further comprising:
heating, in a heating unit, the ammonia stream prior to delivery of the ammonia stream to the reactor.

6. The method of claim 1 , further comprising:
mixing, in a compression unit, the water stream received from the second separation unit with a make-up water stream to form a combined water stream;
compressing and heating, in the compression unit, the combined water stream to form the supercritical water stream; and
transferring the supercritical water stream to the reactor.

7. The method of claim 1 , further comprising:
injecting, into the reactor, an oxidant stream and wherein the oxidant stream oxidizes a portion of the sulfur in the oil stream and a portion of the ammonia-sulfur compounds and wherein the oxidant stream enhances the upgrading of the oil stream.

8. The method of claim 7 , wherein the oxidant stream comprises at least one of ozone, oxygen, and H 2 O 2 .

9. The method of claim 1 , wherein the reactor has a first thermal oxidation section and a second thermal oxidation section operated in series, and wherein the method further comprises:
injecting a catalyst into the second thermal oxidation section.

10. The method of claim 1 , wherein the oil stream comprises crude oil.

Assignees

• Saudi Arabian Oil Co

Inventors

• Younes Mourad
• Jamal Aqil

Classifications

• C10G2300/4012

  Pressure · CPC title

• B01J19/245

  placed in series · CPC title

• C10G2300/202

  Heteroatoms content, i.e. S, N, O, P · CPC title

• B01D11/0403

  with a supercritical fluid · CPC title

• B01J2219/00162

  controlling the pressure · CPC title