Electrical connector and electrical connector assembly with the same

Patent metadata

Field	Value
Publication number	US-11139599-B2
Application number	US-202017033344-A
Country	US
Kind code	B2
Filing date	Sep 25, 2020
Priority date	Sep 25, 2018
Publication date	Oct 5, 2021
Grant date	Oct 5, 2021

Abstract

An electrical connector includes an insulative housing and a plurality of power contact pairs. The insulative housing has a plurality of contact-receiving passageways extending along a front-and-back direction. The power contact pairs are mounted in the corresponding contact-receiving passageways and divided into two opposite rows in a height direction according to contacting portions. Each power contact pair in each row has a first power contact and a second power contact, each one of the first power contact and the second power contact defines a flaky retaining portion held in the relative contact-receiving passageway and a number of contacting portions extending forwards from a front end of the retaining portion. A gap is formed between two adjacent contacting portions of the first power contact, and at least a part of one contacting portion of the second power contact extends through the gap of the first power contact.

First claim

What is claimed is:

1. An electrical connector, comprising:
an insulative housing having a plurality of contact-receiving passageways extending along a front-and-back direction;
a plurality of power contact pairs mounted in the corresponding contact-receiving passageways of the insulative housing and divided into two opposite rows in a height direction according to contacting portions, and each power contact pair in each row having a first power contact and a second power contact, each one of the first power contact and the second power contact defining a flaky retaining portion held in the relative contact-receiving passageway and a number of contacting portions extending forwards from a front end of the retaining portion; wherein
a gap is formed between two adjacent contacting portions of the first power contact, and at least a part of one contacting portion of the second power contact extends through the gap of the first power contact.

2. The electrical connector as claimed in claim 1 , wherein the power contact pairs are arranged in pairs along the height direction to form a group, the contacting portions of two power contact pairs in each group are opposite to each other in the height direction and arranged at intervals.

3. The electrical connector as claimed in claim 2 , wherein the contacting portions of the power contact pairs in a same row are arranged in two staggered columns along the front-and-back direction.

4. The electrical connector as claimed in claim 3 , wherein each contacting portion is curved and has a contacting area protruding towards an interval wall of the insulative housing.

5. The electrical connector as claimed in claim 4 , wherein the contacting areas of the power contact pairs in a same row are located on a same horizontal plane when mating with a complementary member.

6. The electrical connector as claimed in claim 3 , wherein two neighboring contacting portions in a same row are staggered in the front-and-back direction.

7. The electrical connector as claimed in claim 2 , wherein the two power contacts in each power contact pair are defined as an outer contact and an inner contact respectively, the retaining portions of two power contacts in each power contact pair are arranged along the height direction, and inserted into a same contact-receiving passageway from a rear side of the main section.

8. The electrical connector as claimed in claim 7 , wherein each power contact has a plurality of elastic contacting arms extending forwards from the retaining portion, the angle between each contacting arm of the outer contact and a horizontal plane is greater than the angle between each contacting arm of the relative inner contact and the horizontal plane.

9. The electrical connector as claimed in claim 7 , wherein in an up-to-down direction, the lengths of the retaining portions of four power contacts in each group of power contact pairs in the front-and-back direction are decreased successively.

10. The electrical connector as claimed in claim 7 , wherein the insulative housing is provided with a number of first heat radiating channels in a top wall thereof, the first heat radiating channels are penetrating through the top wall in the height direction and communicated with the relative contact-receiving passageways on an inner side thereof.

11. The electrical connector as claimed in claim 10 , wherein each first heat radiating channel extends along the front-and-back direction to form a strip shape, and is located above the corresponding contacting portion to expose the contacting portion outwardly.

12. The electrical connector as claimed in claim 10 , wherein the top wall is provided with two rows of first heat radiating channels in the front-and-back direction, and a front row of the first heat radiating channels are disposed in the mating section for exposing the contacting portions, a rear row of the first heat radiating channels are defined in the main section for exposing the retaining portion.

13. The electrical connector as claimed in claim 12 , wherein at least an upper power contact in each power contact pair has at least one second heat radiating channel, the second heat radiating channel is defined in a retaining portion and penetrating through the retaining portion along the height direction.

14. The electrical connector as claimed in claim 7 , wherein the outer contact of each power contact pair comprises a plurality of contacting portions and a plurality of base portions in front of contacting arms, one contacting portion and one base portion are extending forwards from each contacting arm, and the base portion is located on one side of the contacting portion in a transverse direction.

15. The electrical connector as claimed in claim 7 , wherein the retaining portions of two power contacts in each power contact pair are stacked with each other along the height direction.

16. The electrical connector as claimed in claim 2 , wherein each soldering portion comprises a plurality of welding legs extending along the height direction, and welding legs of two power contacts in each power contact pair are arranged with a one-to-one correspondence, every two corresponding welding legs in each power contact pair are juxtaposed and constituting a welding leg group.

17. The electrical connector as claimed in claim 15 , wherein two welding legs in each welding leg group are arranged abreast along a transverse direction or the front-and-back direction, and a gap is formed between two welding legs in each welding leg group, in an arrangement direction of the two welding legs in each welding leg group, an extending dimension of each welding leg is less than four times of a width of the gap.

18. The electrical connector as claimed in claim 17 , wherein the width of the gap between two welding legs in each welding leg group is in the range of 0.1 mm to 0.5 mm, and the extending dimension of each welding leg is in the range of 0.4 mm to 0.64 mm.

19. An electrical connector, comprising:
an insulative housing having a plurality of contact-receiving passageways extending along a front-and-back direction; and
a plurality of power contact pairs mounted in the corresponding contact-receiving passageways, and each power contact pair having two power contacts, each power contact defining a flaky retaining portion held in the relative contact-receiving passageway, a number of contacting portions extending forwards from a front end of the retaining portion and a soldering portion extending from a rear end of the retaining portion; wherein
one of two neighboring contacting portions has a projection on a vertical plane at least partially overlapped with that of the other of two neighboring contacting portions.

20. An electrical connector assembly, comprising:
an insulative housing having two rows of contact-receiving passageways separating from each other via a transverse interval wall, and each contact-receiving passageway extending along a front-and-back direction; and
a plurality of power contact pairs mounted in the corresponding contact-receiving passageways, and each power contact pair having two power contacts, each power contact defining a flaky retaining portion held in the relative contact-receiving passageway, a number of contacting portions extending forwards from the retaining portion and a soldering portion extending from a rear end of the retaining portion, each contacting portion having a contacting area protruding towards the interval wall; wherein
the contacting areas of the two power contacts in ea

Assignees

• Alltop Electronics Suzhou Ltd

Inventors

• Zhang Zhihui
• Yin Dingbin

Classifications

• H01R13/04 Primary

  Pins or blades for co-operation with sockets · CPC title

• H01R2107/00

  Four or more poles · CPC title

• H01R12/724 Primary

  containing contact members forming a right angle · CPC title

• H01R4/025

  with built-in heat generating elements · CPC title

• H01R24/60

  Contacts spaced along planar side wall transverse to longitudinal axis of engagement · CPC title