Fuel cell system and method of controlling the same

Patent metadata

Field	Value
Publication number	US-11139494-B2
Application number	US-201816154314-A
Country	US
Kind code	B2
Filing date	Oct 8, 2018
Priority date	Nov 9, 2017
Publication date	Oct 5, 2021
Grant date	Oct 5, 2021

Abstract

A controller of a fuel cell system performs cathode gas supply control to raise an average cell voltage of a fuel cell stack by increasing supply of cathode gas to the fuel cell stack, when electric power required to be generated by the fuel cell stack is equal to zero, and the average cell voltage is lower than a predetermined target voltage. Under the cathode gas supply control, the controller sets the target voltage when a predetermined condition indicating that crossleak is likely to occur is satisfied, to a value higher than a reference target voltage as the target voltage in the case where the condition is not satisfied.

First claim

What is claimed is:

1. A fuel cell system comprising:
a fuel cell stack having a plurality of unit cells;
an anode gas supply unit that supplies anode gas to the fuel cell stack;
a cathode gas supply unit that supplies cathode gas to the fuel cell stack;
a voltage detector that detects a voltage of the fuel cell stack;
a pressure measuring unit that measures an anode gas pressure of the fuel cell stack; and
a controller configured to control the anode gas supply unit and the cathode gas supply unit, wherein
the controller is programmed to perform cathode gas supply control to raise an average cell voltage of the fuel cell stack by increasing supply of the cathode gas to the fuel cell stack by the cathode gas supply unit, when electric power required to be generated by the fuel cell stack is equal to zero and the average cell voltage is lower than a predetermined target voltage, and
while performing the cathode gas supply control, the controller is programmed to:
determine whether a predetermined condition indicating that crossleak is likely to occur is satisfied, wherein the predetermined condition comprises a condition that the anode gas pressure is higher than a predetermined threshold pressure, the crossleak representing permeation of the anode gas from an anode electrode to a cathode electrode in each of the unit cells,
set the target voltage of the average cell voltage when the predetermined condition is not satisfied, to a reference target voltage, and
set the target voltage of the average cell voltage when the predetermined condition is satisfied, to a value that is higher than the reference target voltage,
wherein, while performing the cathode gas supply control, the controller is programmed to set the target voltage of the average cell voltage to a higher value when the anode gas pressure is higher than the threshold pressure, than the target voltage of the average cell voltage in a case where the anode gas pressure is lower than the threshold pressure.

2. A fuel cell system comprising:
a fuel cell stack having a plurality of unit cells;
an anode gas supply unit that supplies anode gas to the fuel cell stack;
a cathode gas supply unit that supplies cathode gas to the fuel cell stack;
a voltage detector that detects a voltage of the fuel cell stack; and
a controller configured to control the anode gas supply unit and the cathode gas supply unit, wherein
the controller is programmed to perform cathode gas supply control to raise an average cell voltage of the fuel cell stack by increasing supply of the cathode gas to the fuel cell stack by the cathode gas supply unit, when electric power required to be generated by the fuel cell stack is equal to zero and the average cell voltage is lower than a predetermined target voltage, and
while performing the cathode gas supply control, the controller is programmed to:
determine whether a predetermined condition indicating that crossleak is likely to occur is satisfied, wherein the predetermined condition comprises a condition that the electric power required to be generated by the fuel cell stack immediately before the required electric power is reduced to zero is equal to or larger than a predetermined threshold power, the crossleak representing permeation of the anode gas from an anode electrode to a cathode electrode in each of the unit cells,
set the target voltage of the average cell voltage when the predetermined condition is not satisfied, to a reference target voltage, and
set the target voltage of the average cell voltage when the predetermined condition is satisfied, to a value that is higher than the reference target voltage.

3. A method of controlling a fuel cell system having a fuel cell stack having a plurality of unit cells, the method comprising:
performing cathode gas supply control to raise an average cell voltage of the fuel cell stack by increasing supply of cathode gas to the fuel cell stack, when electric power required to be generated by the fuel cell stack is equal to zero and the average cell voltage is lower than a predetermined target voltage,
wherein performing the cathode gas supply control comprises:
determining whether a predetermined condition indicating that crossleak is likely to occur is satisfied, the predetermined condition comprising a condition that an anode gas pressure of the fuel cell stack is higher than a predetermined threshold pressure, wherein the crossleak represents permeation of anode gas from an anode electrode to a cathode electrode in each of the unit cells of the fuel cell stack,
setting the target voltage of the average cell voltage when the predetermined condition is not satisfied, to a reference target voltage, and
setting the target voltage of the average cell voltage when the predetermined condition is satisfied, to a value that is higher than the reference target voltage,
wherein, during the performing of the cathode gas supply control, the target voltage of the average cell voltage is set to a higher value when the anode gas pressure is higher than the threshold pressure, than the target voltage of the average cell voltage in a case where the anode gas pressure is lower than the threshold pressure.

4. A method of controlling a fuel cell system having a fuel cell stack having a plurality of unit cells, the method comprising:
performing cathode gas supply control to raise an average cell voltage of the fuel cell stack by increasing supply of cathode gas to the fuel cell stack, when electric power required to be generated by the fuel cell stack is equal to zero and the average cell voltage is lower than a predetermined target voltage,
wherein performing the cathode gas supply control comprises:
determining whether a predetermined condition indicating that crossleak is likely to occur is satisfied, wherein the predetermined condition comprises a condition that the electric power required to be generated by the fuel cell stack immediately before the required electric power is reduced to zero is equal to or larger than a predetermined threshold power, the crossleak representing permeation of anode gas from an anode electrode to a cathode electrode in each of the unit cells of the fuel cell stack,
setting the target voltage of the average cell voltage when the predetermined condition is not satisfied, to a reference target voltage, and
setting the target voltage of the average cell voltage when the predetermined condition is satisfied, to a value that is higher than the reference target voltage.

Assignees

• Toyota Motor Co Ltd

Inventors

• Namba Ryoichi
• Ishikawa Tomotaka
• Fujimura Yoshikatsu

Classifications

• H01M8/04 Primary

  Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids · CPC title

• H01M8/04089 Primary

  of gaseous reactants · CPC title

• H01M8/043

  applied during specific periods · CPC title

• H01M8/04619

  of fuel cell stacks · CPC title

• H01M8/04388

  of anode reactants at the inlet or inside the fuel cell · CPC title