Aluminum alloy plastic worked article, method for manufacturing the same, and automobile component

Patent metadata

Field	Value
Publication number	US-11136657-B2
Application number	US-201916436051-A
Country	US
Kind code	B2
Filing date	Jun 10, 2019
Priority date	Feb 10, 2015
Publication date	Oct 5, 2021
Grant date	Oct 5, 2021

Abstract

An aluminum alloy plastic worked article including a plastic worked portion formed of a thinned portion 22 formed by plastic working and rib portions 21 formed at two ends of this thinned portion 22 having an approximately H-shaped or U-shaped cross-section. The plastic worked portion is a plastic worked portion 2 having strain portions 23 in each of which an equivalent strain of up to 4.0 mm/mm generated by plastic working is present, and the strain portions 23 are each located in the vicinity of the surface of the plastic worked portion 2 at a boundary between the thinned portion 22 and each of the rib portions 21 and are each formed of a non-recrystalline texture N of aluminum which is not recrystallized or formed of the non-recrystalline texture N and a fine crystalline texture M which is recrystallized but has a crystal grain of 500 μm or less.

First claim

The invention claimed is:

1. A method for manufacturing an aluminum alloy plastic worked article,
the method comprising:
melting an alloy, casting the molten alloy to obtain a cast product,
performing a homogenizing treatment on the cast product,
after the homogenizing treatment, performing plastic working on the cast product to form a plastic worked article containing a plastic worked portion having a thinned portion, a rib portion is formed at each end of the thinned portion, and strain portions each located at a surface of the plastic worked portion which is at a boundary between the thinned portion and each of the rib portions, and having an H-shaped or U-shaped cross section,
performing a solution treatment at a solution treatment temperature of 520° C. to 560° C., a water quenching treatment at a water quenching treatment temperature of 70° C. or less, and an artificial age hardening treatment at an aging treatment temperature of 170° C. to 210° C. for an aging treatment time of 0.5 to 18 hours on the plastic worked article,
wherein the aluminum alloy plastic worked article contains 0.15 to 0.5 percent by mass of copper (atomic symbol: Cu), 0.8 to 1.15 percent by mass of magnesium (atomic symbol: Mg), 0.95 to 1.15 percent by mass of silicon (atomic symbol: Si), 0.4 to 0.6 percent by mass of manganese (atomic symbol: Mn), 0.2 to 0.3 percent by mass of iron (atomic symbol: Fe), 0.11 to 0.19 percent by mass of chromium (atomic symbol: Cr), 0.25 percent by mass or less of zinc (atomic symbol: Zn), 0.05 percent by mass or less of zirconium (atomic symbol: Zr), 0.012 to 0.035 percent by mass of titanium (atomic symbol: Ti), 0.0001 to 0.03 percent by mass of boron (atomic symbol: B), and the balance including aluminum and inevitable impurities,
a width of the rib portion is represented by x (cm), a height of the thinned portion is represented by y (cm), a height of the rib portion is represented by z (cm), and the content (percent by mass) of the manganese satisfies the following equation [Eq. 1]
Manganese (percent by mass)=0.4α{ z /( x+y )+0.25}  [Eq. 1]

where z/(x+y)≥0.65 and α=0.8 to 0.9,
the width of the rib portion is perpendicular to the height of the thinned portion and the height of the rib portion,
each of the strain portions has an equivalent strain of up to 4.0 mm/mm, and
the strain portions are each formed of a non-recrystalline texture of aluminum (atomic symbol: Al) which is not recrystallized or are each formed of the non-recrystalline texture and a fine crystalline texture of the aluminum which is recrystallized but has a crystal grain of 500 μm or less.

2. The method for manufacturing the aluminum alloy plastic worked article according to claim 1 , characterized in that
the plastic working is performed by at least one type selected from extruding, forging, and rolling.

3. The method for manufacturing the aluminum alloy plastic worked article according to claim 1 , characterized in that the aluminum alloy plastic worked article has a tensile strength of 380 MPa or more, a 0.2%-proof stress of 350 MPa or more, and an elongation of 10.0% or more.

Assignees

• Showa Denko Kk

Inventors

• Takemura Hideki

Classifications

• B60G2206/10

  Constructional features of arms · CPC title

• C22F1/04

  of aluminium or alloys based thereon · CPC title

• C22C21/02

  with silicon as the next major constituent · CPC title

• C22F1/05

  of alloys of the Al-Si-Mg type, i.e. containing silicon and magnesium in approximately equal proportions · CPC title

• B60G2206/7101

  Fiber-reinforced plastics [FRP] · CPC title