Methods and systems for producing calcium oxide and calcium hydroxide from aragonite

Patent metadata

Field	Value
Publication number	US-11136243-B1
Application number	US-202017095613-A
Country	US
Kind code	B1
Filing date	Nov 11, 2020
Priority date	Nov 14, 2019
Publication date	Oct 5, 2021
Grant date	Oct 5, 2021

Abstract

Methods and systems for making calcium oxide (CaO), carbon dioxide (CO2) and/or calcium hydroxide (Ca(OH)2) from aragonite, for example, oolitic aragonite, are provided. The method can include applying solar energy, for example, by focusing one or more mirrors in one or more heliostats, to heat a reactant mixture in a vessel. The reactant mixture includes oolitic aragonite and can be heated to a temperature from 500° C. to 950° C. The system can include a vessel and a means for applying solar energy to heat a supply of oolitic aragonite disposed inside the vessel. Methods of converting the CO2 to ethanol, ethylene, graphene, and/or methane are also provided.

First claim

What is claimed is:

1. A method of making CaO from oolitic aragonite, the method comprising:
applying solar energy to heat a reactant mixture in a vessel, wherein the reactant mixture comprises oolitic aragonite and the reactant mixture is heated to a temperature from 500° C. to 950° C., wherein the solar energy is applied by focusing one or more mirrors in one or more heliostats.

2. The method of claim 1 , further comprising dredging the oolitic aragonite.

3. The method of claim 2 , further comprising grinding the oolitic aragonite before heating.

4. The method of claim 3 , wherein the oolitic aragonite is ground to oolitic particles between 3 μm and 10 μm in diameter.

5. The method of claim 4 , further comprising separating a first coarse portion from the oolitic aragonite.

6. The method of claim 5 , further comprising grinding the first coarse portion to produce a ground first portion and adding the ground first portion to the oolitic aragonite before heating.

7. The method of claim 6 , wherein the reactant mixture is not heated in a combustion kiln.

8. The method of claim 7 , wherein multiple heliostats are arranged in an array or a tower to reflect sunlight and provide solar energy for heating the reactant mixture.

9. The method of claim 8 , wherein the one or more mirrors in the one or more heliostats reflect sunlight to a focal vertex and the vessel is disposed at the focal vertex.

10. The method of claim 1 , further comprising admixing water with the CaO to produce Ca(OH) 2 .

11. A method for forming one or more layers of graphene from CO 2 , the method comprising:
applying solar energy to heat a reactant mixture in a vessel, wherein the reactant mixture comprises oolitic aragonite and the reactant mixture is heated to a temperature from 500° C. to 950° C. to form CaO and CO 2 , wherein the solar energy is applied by focusing one or more mirrors in one or more heliostats;
capturing the CO 2 ; and
delivering the CO 2 and at least one reducing agent to a metallic alloy substrate in a heating zone of a reactor to form the one or more layers of graphene on a surface of the metallic alloy substrate, wherein the metallic alloy substrate comprises a copper and palladium alloy (Cu—Pd alloy).

12. The method of claim 11 , wherein the Cu—Pd alloy comprises at least 80 at % Cu.

13. The method of claim 12 , wherein the reducing agent is H 2 .

14. The method of claim 13 , wherein the heating zone is at a temperature of greater than or equal to about 1000° C.

15. The method of claim 14 , further comprising annealing the metallic alloy substrate in the presence of H 2 and Ar prior to delivering the CO 2 and the reducing agent to the metallic alloy substrate.

16. A method for converting CO 2 to ethanol, the method comprising:
applying solar energy to heat a reactant mixture in a vessel, wherein the reactant mixture comprises oolitic aragonite and the reactant mixture is heated to a temperature from 500° C. to 950° C. to form CaO and CO 2 , wherein the solar energy is applied by focusing one or more mirrors in one or more heliostats;
capturing the CO 2 ;
contacting the CO 2 with an electrocatalyst, wherein the electrocatalyst comprises carbon nanospikes and copper nanoparticles disposed on the carbon nanospikes; and
applying a voltage to the electrocatalyst to produce ethanol.

17. The method of claim 16 , wherein multiple heliostats are arranged in an array or a tower to reflect sunlight and provide solar energy for heating the reactant mixture.

18. The method of claim 16 , wherein the carbon nanospikes are doped with a dopant selected from the group consisting of nitrogen, boron, phosphorous, copper, and a combination thereof.

19. The method of claim 18 , wherein the voltage is about −1.2 V.

Assignees

• Nant Holdings Ip Llc
• Calcean Minerals & Mat Llc

Inventors

• Soon-Shiong Patrick
• Myers Anthony

Classifications

• Y02P20/133

  Renewable energy sources, e.g. sunlight · CPC title

• C04B2/10

  Preheating, burning calcining or cooling (decarbonation during burning of cement raw materials C04B7/43; {obtaining CaO or MgO otherwise than by thermal decomposition of the corresponding carbonates C01F11/02, C01F5/02}) · CPC title

• F24S20/30

  Solar heat collectors for heating objects, e.g. solar cookers or solar furnaces · CPC title

• C01F11/06 Primary

  of carbonates · CPC title

• C01B32/186

  by chemical vapour deposition [CVD] · CPC title