Contact member for an IDC terminal, contact member assembly, set of contact members and housing comprising a contact member

Patent metadata

Field	Value
Publication number	US-11133608-B2
Application number	US-202016797431-A
Country	US
Kind code	B2
Filing date	Feb 21, 2020
Priority date	Feb 21, 2019
Publication date	Sep 28, 2021
Grant date	Sep 28, 2021

Abstract

A contact member for an insulation displacement contact (IDC) terminal includes an encasement wall at least partially surrounding a receptacle volume receiving a wire or cable, an IDC member having an IDC blade penetrating an insulation of the wire or cable and a contact edge electrically contacting a core of the wire or cable, and a cutting blade cutting the wire or cable. The receptacle volume has an opening at least partially framed by the encasement wall. The IDC member is formed in a first wall section of the encasement wall. The cutting blade is formed in a second wall section of the encasement wall opposite the first wall section. Both the IDC blade and the cutting blade face the opening.

First claim

What is claimed is:

1. A contact member for an insulation displacement contact (IDC) terminal, comprising:
an encasement wall at least partially surrounding a receptacle volume receiving a wire or cable, the receptacle volume has an opening at least partially framed by the encasement wall;
a bottom portion disposed opposite the opening;
an IDC member having an IDC blade penetrating an insulation of the wire or cable, a contact edge electrically contacting a core of the wire or cable, and a slot extending from the IDC blade towards the bottom portion, the IDC member formed in a first wall section of the encasement wall;
a support member disposed between the first wall section and the bottom portion, the bottom portion, via the support member, provides a stop for the first wall section if a force is exerted onto the first wall section in a direction towards the bottom portion; and
a cutting blade cutting the wire or cable, the cutting blade formed in a second wall section of the encasement wall opposite the first wall section, both the IDC blade and the cutting blade face the opening.

2. The contact member of claim 1 , wherein the bottom portion is oriented essentially perpendicular to the encasement wall.

3. The contact member of claim 2 , wherein the bottom portion is monolithically connected with the second wall section.

4. The contact member of claim 2 , wherein the slot separates a pair of end portions of the encasement wall folded around the receptacle volume.

5. The contact member of claim 4 , wherein at least a portion of the slot extends parallel to the bottom portion.

6. The contact member of claim 5 , wherein the pair of end portions are linearly deflectable away from each other along a direction parallel to the bottom portion.

7. The contact member of claim 4 , wherein the slot has a bent slot section between a section of the slot that is perpendicular to the bottom portion and a section of the slot that is parallel to the bottom portion.

8. The contact member of claim 7 , wherein the bent slot section has an arc section that is bent away from the section of the slot that is perpendicular to the bottom portion.

9. The contact member of claim 8 , wherein at the bent slot section, a protrusion of one end portion of the encasement wall is received in a complementary formed recess of the other end portion of the encasement wall, the protrusion and the recess engage in a form fit that blocks a relative movement of the pair of end sections forming the slot relative to each other in a direction perpendicular to the opening.

10. The contact member of claim 1 , wherein the bottom portion is extended to form a functional section configured to be plugged in a mating plug receptacle and/or configured for being electrically connected to a mating contact section of a mating contact member.

11. The contact member of claim 10 , wherein the functional section protrudes from a footprint of the contact member.

12. A contact member assembly, comprising:
a contact member including an encasement wall at least partially surrounding a receptacle volume receiving a wire or cable, the receptacle volume has an opening at least partially framed by the encasement wall, an IDC member having an IDC blade penetrating an insulation of the wire or cable and a contact edge electrically contacting a core of the wire or cable, the IDC member formed in a first wall section of the encasement wall, a cutting blade cutting the wire or cable, the cutting blade formed in a second wall section of the encasement wall opposite the first wall section, both the IDC blade and the cutting blade face the opening, and a bottom portion disposed opposite the opening and extending to form a functional section; and
a mating contact element electrically connected to the contact member, wherein the functional section is at least one of a pin plugged in a mating plug receptacle of the mating contact element, or a spring element which is elastically pressed against a mating contact section of the mating contact element.

13. The contact member assembly of claim 12 , wherein the bottom portion is oriented essentially perpendicular to the encasement wall.

14. The contact member assembly of claim 13 , wherein the mating contact element is electrically connected to the functional section.

15. The contact member assembly of claim 14 , wherein the functional section is a spring pin plugged in a mating plug receptacle of the mating contact element.

16. A contact member for an insulation displacement contact (DC) terminal, comprising:
an encasement wall at least partially surrounding a receptacle volume receiving a wire or cable, the receptacle volume has an opening at least partially framed by the encasement wall;
a bottom portion disposed opposite the opening;
an IDC member formed in a first wall section of the encasement wall and having an IDC blade penetrating an insulation of the wire or cable, a contact edge electrically contacting a core of the wire or cable, and a slot extending from the IDC blade towards the bottom portion and separating a pair of end portions of the encasement wall folded around the receptacle volume, the slot having a bent slot section between a section of the slot that is perpendicular to the bottom portion and a section of the slot that is parallel to the bottom portion, wherein at the bent slot section, a protrusion of one end portion of the encasement wall is received in a complementary formed recess of the other end portion of the encasement wall, the protrusion and the recess engage in a form fit that blocks a relative movement of the pair of end sections forming the slot relative to each other in a direction perpendicular to the opening; and
a cutting blade cutting the wire or cable, the cutting blade formed in a second wall section of the encasement wall opposite the first wall section, both the IDC blade and the cutting blade facing the opening.

17. A contact member for an insulation displacement contact (IDC) terminal, comprising:
an encasement wall at least partially surrounding a receptacle volume receiving a wire or cable, the receptacle volume having an opening at least partially framed by the encasement wall, the encasement wall folded around the receptacle volume about a plurality of axes oriented perpendicularly with respect to a bottom portion of the terminal disposed opposite the opening;
an IDC member formed in a first wall section of the encasement wall and having an IDC blade penetrating an insulation of the wire or cable, a contact edge electrically contacting a core of the wire or cable, and a slot extending from the IDC blade towards the bottom portion and separating a pair of end portions of the encasement wall; and
a cutting blade adapted to cut the wire or cable, the cutting blade formed in a second wall section of the encasement wall opposite the first wall section, the cutting blade including a cutting edge provided at an outer surface of the second wall section and a blade surface extending obliquely between the outer surface of the second wall section and an inner surface of the second wall section, both the IDC blade and the cutting blade face the opening.

18. The contact member of claim 17 , wherein:
the encasement wall further defines a third wall section connecting the first and second walls sections, and a fourth wall section arranged opposite the third wall section and connecting the first and second walls sections;
the encasement wall is folded between the each of the wall sections about a respective one of the plurality of axes; and
each of t

Assignees

• Te Connectivity Germany Gmbh

Inventors

• Szelag Martin
• Feldmeier Guenter

Classifications

• H01R4/2445 Primary

  the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives · CPC title

• H01R12/57

  surface mounting terminals · CPC title

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R12/71

  for rigid printing circuits or like structures · CPC title

• H01R13/02

  Contact members · CPC title