Multi-function pressure regulation valve

Patent metadata

Field	Value
Publication number	US-11126208-B2
Application number	US-201916386899-A
Country	US
Kind code	B2
Filing date	Apr 17, 2019
Priority date	Apr 17, 2018
Publication date	Sep 21, 2021
Grant date	Sep 21, 2021

Abstract

A pressure regulator (10) including: a housing (12, 14) including a flow passage (44, 46, 48); a plunger (38) configured to move within the housing, wherein the plunger is hollow and has a plunger passage (46) included in the flow passage; a valve seat (52) in the housing and disposed in the flow passage immediately upstream of an inlet (44) to the plunger passage; a shuttle (42) within the housing configured to move between an upstream-most position at which the shuttle abuts the valve seat to close the flow passage and a downstream position displaced from the valve seat which opens the flow passage; a sealed chamber (26) within the housing and between the plunger and the shuttle, wherein the sealed chamber is configured to be operated at pressures other than at atmospheric pressure; and a port (66) in the housing and open to the sealed chamber, wherein the port is configured to be connected to a source (68) of a pressurized fluid.

First claim

The invention claimed is:

1. A pressure regulator including:
a housing including a flow passage;
a plunger configured to move within the housing, wherein the plunger is hollow and has a plunger passage included in the flow passage;
a valve seat in the housing and disposed in the flow passage immediately upstream of an inlet to the plunger passage, and the valve seat is aligned with the inlet to the plunger passage along an axis of the plunger passage;
a gap between the valve seat and the inlet to the plunger passage, wherein the gap is a narrowest region of the flow passage;
a shuttle within the housing configured to move between: (i) an upstream position at which the shuttle is adjacent the valve seat to close the gap in the flow passage and prevents liquid flowing into the inlet of the plunger passage, and (ii) a downstream position displaced from the valve seat which opens the gap in the flow passage and allows liquid to flow into the inlet of the plunger passage;
a sealed chamber within the housing, and adjacent to the plunger and the shuttle, wherein the sealed chamber is configured to be operated at pressures other than at atmospheric pressure; and
a port in the housing and open to the sealed chamber, wherein the port is configured to be connected to a source of a pressurized fluid.

2. The pressure regulator of claim 1 , further comprising a spring in the sealed chamber, wherein one end of the spring presses against the shuttle and an opposite end of the spring presses against a flange of the plunger.

3. The pressure regulator of claim 1 wherein the source of the pressurized fluid is a source of a pressurized gas.

4. The pressure regulator of claim 1 , further comprising a valve connected to the port, wherein the valve has a first position at which a pressurized fluid from the source of the pressurized fluid flows into the sealed chamber and a second position in which the pressurized fluid flows out of the sealed chamber to release pressure in the chamber.

5. The pressure regulator of claim 1 , further comprising a controller configured to pressurize the sealed chamber according to a pressurization cycle.

6. The pressure regulator of claim 1 , wherein the shuttle includes:
a first inner cylindrical surface having a first seal configured to slidingly engage the plunger, and
a second inner cylindrical surface having a second seal configured to engage the valve seat,
wherein a diameter of the second inner cylindrical surface is greater than a diameter of the first inner cylindrical surface.

7. The pressure regulator of claim 6 , wherein the first inner cylindrical surface includes a first annular groove and the first seal is an O ring seated in the first annular groove, and the second cylindrical surface includes a second annular groove and the second seal is an O ring seated in the second annular groove.

8. The pressure regulator of claim 1 , wherein the shuttle is annular and includes:
a first outer cylindrical surface having a third seal configured to slidingly engage a first inner cylindrical surface of the housing, and
a second outer cylindrical surface having a fourth seal configured to engage a second inner cylindrical surface of the housing while the shuttle is in the upstream most position,
wherein a diameter of the first outer cylindrical surface of the shuttle is greater than a diameter of the second outer cylindrical surface of the shuttle.

9. The pressure regulator of claim 8 , wherein the first outer cylindrical surface of the shuttle includes a third annular groove, and the third seal is an O ring seated in the third annular groove, and the second outer cylindrical surface includes a fourth annular groove and the fourth seal is an O ring seated in the fourth annular groove.

10. A flow control device including:
a housing including a flow passage extending from an inlet of the housing, through the housing to an outlet of the housing;
a hollow conduit which defines a conduit passage included in the flow passage of the housing;
a valve seat in the housing and disposed in the flow passage immediately upstream of an inlet to the conduit passage, and the valve seat is aligned with the inlet to the conduit passage along an axis of the conduit passage;
a gap between the valve seat and the inlet to the conduit passage, wherein the gap is a narrowest region of the flow passage;
a shuttle within the housing and configured to move reciprocally with respect to both the housing and the hollow conduit, wherein the shuttle has: (i) an upstream position within the housing at which the shuttle is adjacent the valve seat and closes the gap in the flow passage and prevents liquid flowing into the inlet to the conduit passage, and (ii) a downstream position displaced from the valve seat and which opens the gap in the flow passage and thereby allows liquid to flow into the inlet to the conduit passage;
a sealed chamber within the housing, and adjacent the hollow conduit and the shuttle, wherein the sealed chamber is configured to be operated at pressures other than atmospheric pressure; and
a port in the housing and open to the sealed chamber, wherein the port is configured to be connected to a source of a pressurized fluid.

11. The flow control device of claim 10 , further comprising a spring in the sealed chamber, wherein one end of the spring presses against the shuttle and an opposite end of the spring presses against a flange of the hollow conduit.

12. The flow control device of claim 10 , further comprising a valve connected to the port, wherein the valve has a first position at which a pressurized fluid from the source of the pressurized fluid flows into the sealed chamber and a second position in which the pressurized fluid flows out of the sealed chamber to release pressure in the sealed chamber.

13. The flow control device of claim 10 , further comprising a controller configured to pressurize the sealed chamber according to a pressurization cycle.

14. The flow control device of claim 10 , wherein the shuttle includes:
a first outer cylindrical surface having a third seal configured to slidingly engage a first inner cylindrical surface of the housing, and
a second outer cylindrical surface having a fourth seal configured to engage a second inner cylindrical surface of the housing while the shuttle is in the upstream most position,
wherein a diameter of the first outer cylindrical surface of the shuttle is greater than a diameter of the second outer cylindrical surface of the shuttle.

15. The flow control device of claim 14 , wherein the first outer cylindrical surface of the shuttle includes a third annular groove, and the third seal is an O ring seated in the third annular groove, and the second outer cylindrical surface includes a fourth annular groove and the fourth seal is an O ring seated in the fourth annular groove.

16. A method to control a flow control device including a housing having a flow passage extending through the housing from an inlet to an outlet, wherein the flow passage is partially defined by a hollow conduit within the housing, a shuttle, and a sealed chamber between the hollow conduit and the housing, wherein the method comprises:
moving the shuttle within the housing to close a gap between a valve seat in the housing and an inlet to the hollow conduit, wherein the movement of the shuttle is driven by injecting a pressurized fluid into the sealed chamber and wherein closing the gap prevents liquid flowing into the inlet to the hollow conduit; and
moving the shuttle away from the valve seat to thereby open the gap and allow liquid to flow into the

Assignees

• Nelson Irrigation Corp

Inventors

• Nelson Craig
• Greenwood Riley D

Classifications

• F16K15/08

  shaped as rings · CPC title

• Y10T137/7797

  Bias variable during operation · CPC title

• G05D16/10

  the sensing element being a piston or plunger · CPC title

• G05D16/187

  using pistons within the main valve · CPC title

• Y10T137/7762

  Fluid pressure type · CPC title