Prechamber ignition system having hydraulically actuated piston

Patent metadata

Field	Value
Publication number	US-11125147-B2
Application number	US-201916437870-A
Country	US
Kind code	B2
Filing date	Jun 11, 2019
Priority date	Jun 11, 2019
Publication date	Sep 21, 2021
Grant date	Sep 21, 2021

Abstract

An ignition system for an internal combustion engine includes an igniter having an igniter housing with a combustion prechamber formed therein, and a piston movable within the igniter housing to increase a pressure of an ignition charge of fuel and air within the combustion prechamber to an autoignition threshold. The ignition system includes a hydraulic actuator to apply an actuating force to the piston. Related methodology is disclosed.

First claim

What is claimed is:

1. An ignition system for an internal combustion engine comprising:
an igniter including an igniter housing having a combustion prechamber formed therein and at least one gas orifice structured to fluidly connect the combustion prechamber to a cylinder in the internal combustion engine, and the igniter further having a hydraulic chamber formed therein;
the igniter further including a piston having a piston end face exposed to the combustion prechamber, and a hydraulic actuation surface exposed to the hydraulic chamber and positioned opposite to the piston end face, and the piston is movable within the igniter housing between a retracted position and an advanced position; and
a hydraulic actuator structured to apply an actuating force to the piston, such that the piston is moved toward the advanced position to increase a pressure of an ignition charge of fuel and air within the combustion prechamber to an autoignition threshold; and
a control valve assembly resident in the igniter to fluidly connect the hydraulic chamber in the igniter to a supply of pressurized hydraulic fluid.

2. The ignition system of claim 1 wherein the igniter housing includes a nozzle forming the combustion prechamber and having a plurality of gas orifices formed therein, and wherein the piston end face is spaced from the plurality of gas orifices at the advanced position such that the plurality of gas orifices are open to the combustion prechamber at the advanced position.

3. The ignition system of claim 2 further comprising a biaser biasing the piston toward the retracted position in opposition to the actuating force.

4. The ignition system of claim 3 wherein the piston end face is within the nozzle at each of the retracted position and the advanced position, and the biaser is held in compression in the igniter housing, and is compressed in response to moving the piston from the retracted position toward the advanced position.

5. The ignition system of claim 4 wherein the piston includes a first piston head including the piston end face, and a second piston head coupled to the first piston head, and the igniter further includes a piston guide attached to the piston between the first piston head and the second piston head and slidable in contact with the igniter housing.

6. The ignition system of claim 2 wherein the piston further includes a piston ring attached to the piston and limiting blowby of combustion gases between the piston and the nozzle, and the igniter housing has a blowby vent formed therein for venting blowby gases out of the igniter.

7. The ignition system of claim 1 wherein the hydraulic actuator further includes a hydraulic fluid port formed therein, and the control valve is movable between an open position where the hydraulic fluid port is fluidly connected to the hydraulic chamber, and a closed position, and an electrical actuator coupled with the control valve.

8. An internal combustion engine comprising:
a fuel supply;
an engine housing having a main combustion chamber formed therein;
an ignition system including an igniter having a combustion prechamber formed therein, and at least one gas orifice fluidly connecting the combustion prechamber to the main combustion chamber;
the igniter further including a piston having a piston end face exposed to the combustion prechamber, and being movable within an igniter housing between a retracted position and an advanced position; and
the ignition system further including a hydraulic actuator structured to apply an actuating force to the piston, such that the piston is moved toward the advanced position to increase a pressure of an ignition charge of fuel and air within the combustion prechamber to an autoignition threshold;
the igniter further including a hydraulic chamber formed therein, and the piston further includes a hydraulic actuation surface exposed to the hydraulic chamber and positioned opposite to the piston end face;
the hydraulic actuator further including a hydraulic fluid port formed therein, and a control valve assembly having a control valve movable between an open position where the hydraulic fluid port is fluidly connected to the hydraulic chamber, and a closed position;
the control valve including a valve body resident in the igniter, and having a valve seat formed therein; and
the control valve including a poppet control valve member that blocks the valve seat at the closed position.

9. The internal combustion engine of claim 8 wherein the piston in the igniter reciprocates in line with a piston in the main combustion chamber, and the igniter further includes a biaser biasing the piston in the igniter toward the retracted position in opposition to the actuating force.

10. The internal combustion engine of claim 8 wherein the piston includes a piston head and the piston end face is formed on the piston head, and the piston includes a piston ring attached to the piston head.

11. The internal combustion engine of claim 10 wherein the igniter housing having a nozzle, and the piston is within the nozzle at each of the retracted position and the advanced position.

12. A method of operating an engine comprising:
moving an engine piston in an engine toward a top dead center position to increase a pressure of a main charge of fuel and air in a main combustion chamber;
fluidly connecting a hydraulic chamber in an igniter to a supply of pressurized hydraulic fluid;
applying a pressure of the pressurized hydraulic fluid to a hydraulic actuation surface of an igniter piston exposed to the hydraulic chamber to cause the igniter piston to move toward an advanced position;
increasing a pressure of an ignition charge of fuel and air in a combustion prechamber of the igniter to an autoignition threshold based on the moving of the igniter piston toward the advanced position;
conveying combustion gases of the ignition charge from the combustion prechamber into the main combustion chamber;
igniting the main charge within the main combustion chamber by way of the combustion gases of the ignition charge; and
actuating a control valve assembly resident in the igniter to fluidly connect the hydraulic chamber in the igniter to the supply of pressurized hydraulic fluid.

13. The method of claim 12 wherein the actuating of the control valve assembly further includes moving a poppet control valve from a closed position blocking a valve seat, to an open position.

14. The method of claim 12 wherein the conveying of the combustion gases of the ignition charge further includes conveying combustion gases having ignited within the combustion prechamber and forming flame jets that advance outwardly of a nozzle of the igniter exposed to the main combustion chamber.

15. The method of claim 12 further comprising limiting blowby of combustion gases past the igniter piston by way of a piston ring.

Assignees

• Caterpillar Inc

Inventors

• Fiveland Scott B
• Coldren Dana Ray

Classifications

• F02B19/14 Primary

  with compression ignition · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F02B19/10

  with fuel introduced partly into pre-combustion chamber, and partly into cylinder · CPC title

• F02B19/12 Primary

  with positive ignition (engines with non-timed positive ignition, and with incandescent chambers F02B9/08) · CPC title

• F02B19/06 Primary

  with auxiliary piston in chamber for transferring ignited charge to cylinder space · CPC title