Positive electrode active material for secondary battery and method of preparing the same

Patent metadata

Field	Value
Publication number	US-11121357-B2
Application number	US-201816320859-A
Country	US
Kind code	B2
Filing date	Feb 2, 2018
Priority date	Feb 2, 2017
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

The present invention relates to a positive electrode active material for a secondary battery, which includes a core including a lithium composite metal oxide, and a surface treatment layer which is disposed on the core and includes an amorphous oxide containing a lithium (Li) oxide, a boron (B) oxide, and an aluminum (Al) oxide, wherein an amount of a lithium by-product present on a surface of the positive electrode active material is less than 0.55 wt % based on a total weight of the positive electrode active material, and a method of preparing the same.

First claim

The invention claimed is:

1. A positive electrode active material for a secondary battery, the positive electrode active material comprising:
a core including a lithium composite metal oxide; and
a surface treatment layer which is disposed on the core and includes an amorphous oxide containing a lithium oxide, a boron oxide, and an aluminum oxide,
wherein the lithium oxide, the boron oxide, and the aluminum oxide are chemically bonded to one another, and
wherein, in the amorphous oxide in the surface treatment layer, an amount of the aluminum oxide is greater than an amount of the boron oxide, and wherein the amorphous oxide limits an amount of a lithium by-product present on a surface of the positive electrode active material, created during formation of the core, to less than 0.55 wt % based on a total weight of the positive electrode active material, and
wherein a mole ratio of the boron oxide to the aluminum oxide is in a range of greater than 1:1 to less than 1:2.5.

2. The positive electrode active material for a secondary battery of claim 1 , wherein the lithium composite metal oxide is represented by Formula 1:
Li a (Ni x Co y M1 z ) b M2 c O 2   <Formula 1>

wherein, in Formula 1,
M1 is at least one element selected from the group consisting of manganese and aluminum, and
M2 is at least one element selected from the group consisting of barium, calcium, zirconium, titanium, magnesium, tantalum, niobium, and molybdenum,
wherein 1≤a≤1.5, 0.9≤b≤1, 0≤c≤0.1, 0.6≤x<1, 0<y<0.4, 0<z≤0.4, and b+c=1.

3. The positive electrode active material for a secondary battery of claim 1 , wherein the lithium oxide is Li 2 O, the boron oxide is B 2 O 3 , and the aluminum oxide is Al 2 O 3 .

4. The positive electrode active material for a secondary battery of claim 3 , wherein the Li 2 O, the B 2 O 3 , and the Al 2 O 3 are chemically bonded to one another in a form selected from the group consisting of 2LiAl 7 B 4 O 5 , 2LiAlB 2 O 5 , and 2Li 2 AlB 2 O 5 .

5. The positive electrode active material for a secondary battery of claim 1 , wherein the surface treatment layer has an average thickness of 20 nm to 100 nm.

6. The positive electrode active material for a secondary battery of claim 1 , wherein the positive electrode active material has an average particle diameter (D 50 ) of 1 μm to 20 μm.

7. The positive electrode active material for a secondary battery of claim 1 , wherein the lithium composite metal oxide is a secondary particle formed by agglomeration of primary particles, and
further comprises a segregation phase of Zr oxide on a surface of the secondary particle or at an interface between the primary particles.

8. A positive electrode for a secondary battery, the positive electrode comprising the positive electrode active material of claim 1 , a binder, a conductive agent, and a positive electrode collector.

9. A secondary battery comprising: the positive electrode of claim 8 , a negative electrode disposed to face the positive electrode, a separator disposed between the positive electrode and the negative electrode, and an electrolyte.

10. A method of preparing the positive electrode active material for a secondary battery of claim 1 , the method comprising:
preparing a mixture by mixing the core, a lithium-containing raw material, a boron-containing raw material, and an aluminum-containing raw material; and
forming the surface treatment layer including the amorphous oxide on the core by performing a heat treatment on the mixture in an oxygen atmosphere at a temperature of 500° C. to 800° C.,
wherein the forming of the amorphous oxide is to form an amorphous oxide containing lithium, boron, and aluminum by reaction of the lithium by-product present on the surface of the lithium composite metal oxide with the boron-containing raw material and the aluminum-containing raw material.

11. The method of claim 10 , wherein the boron-containing raw material is mixed in an amount of 0.1 parts by weight to 0.8 parts by weight and the aluminum-containing raw material is mixed in an amount of 0.1 parts by weight to 1 parts by weight, based on 100 parts by weight of the lithium composite metal oxide.

12. The method of claim 10 , wherein the boron-containing raw material comprises at least one of H 3 BO 3 , HBPO 4 , B 2 O 3 , B 2 O 5 , Li 2 B 4 O 7 , or (NH 4 ) 2 B 4 O 7 .

13. The method of claim 10 , wherein the aluminum-containing raw material comprises at least one of Al(OH) 3 , Al 2 (SO 4 ) 3 , AlCl 3 , or Al(NO 3 ) 3 .

14. The method of claim 10 , wherein the lithium by-product comprises at least one of LiOH or Li 2 CO 3 .

Assignees

• Lg Chemical Ltd

Inventors

• Baek So Ra
• Kim Ji Hye
• Yoo Tae Gu
• Jung Wang Mo
• Park Byung Chun

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• C01B35/10

  Compounds containing boron and oxygen (C01B35/06 takes precedence) · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01G53/50

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title