Plant and process for low-temperature fractionation of air
US-2024377131-A1 · Nov 14, 2024 · US
US11118834B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11118834-B2 |
| Application number | US-201414769465-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 18, 2014 |
| Priority date | Mar 19, 2013 |
| Publication date | Sep 14, 2021 |
| Grant date | Sep 14, 2021 |
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Method and device for generating gaseous compressed nitrogen by the low-temperature separation of air in a distillation column system, having a pre-column, a high-pressure column and a low-pressure column. The feed air is compressed, purified in a purification apparatus and cooled. A first sub-flow of the cooled feed air is introduced in a predominantly liquid state into the distillation column system. A gaseous fraction from the pre-column in introduced into the liquefaction chamber of a pre-column head condenser with liquid formed therein fed as reflux into the pre-column. A first gaseous nitrogen product fraction is drawn from the high-pressure column, heated, and obtained as first gaseous compressed nitrogen product. At least a part of the second sub-flow is introduced into the evaporation chamber of the pre-column head condenser. A third sub-flow of the cooled feed air is expanded to perform work and subsequently introduced into the liquefaction chamber.
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The invention claimed is: 1. A method for generating gaseous compressed nitrogen by low-temperature separation of air in a distillation column system having a pre-column which has a pre-column head condenser/evaporator having a liquefaction chamber and an evaporation chamber, a high-pressure column and a low-pressure column, said process comprising: compressing input air in a main air compressor to form compressed input air, cleaning the compressed input air in a cleaning device to form cleaned input air, cooling the cleaned input air in a main heat exchanger to form cooled input air, feeding a first partial stream of the cooled input air in gaseous form into the pre-column, feeding a second partial stream of the cooled input air in a predominantly liquid state into the distillation column system, feeding a gaseous fraction from an upper region of the pre-column into the liquefaction chamber of the head condenser/evaporator wherein liquid is formed in said liquefaction chamber, and returning at least part of the liquid formed in the liquefaction chamber to the pre-column, wherein said low-pressure column has a low-pressure column sump condenser/evaporator which has a liquefaction chamber and an evaporation chamber, withdrawing a first nitrogen product fraction from the high-pressure column in gaseous form, warming said first nitrogen product fraction in the main heat exchanger, and removing warmed first nitrogen product fraction from the main heat exchanger to form a first gaseous compressed nitrogen product, feeding at least a first substream of the second partial stream into the evaporation chamber of the pre-column head condenser/evaporator, subjecting a third partial stream of the cooled input air to pressure reduction whereby work is performed, wherein, after said pressure reduction, the third partial stream has a pressure which is higher than an operating pressure of the low-pressure column, wherein, after said pressure reduction, the third partial stream is fed into the liquefaction chamber of the low-pressure column sump condenser/evaporator and is at least partly liquefied there to form liquefied third partial stream, feeding at least a substream of the liquefied third partial stream into the low-pressure column, wherein said sub stream of the liquefied third partial stream is liquefied air, wherein the low-pressure column has an intermediate condenser/evaporator having a liquefaction chamber and an evaporation chamber, evaporating at least part of an intermediate liquid of the low-pressure column in the evaporation chamber of the intermediate condenser/evaporator, liquefying at least part of a gaseous head fraction from the high-pressure column in the liquefaction chamber of the intermediate condenser/evaporator to form liquid, and returning at least part of the liquid formed in the liquefaction chamber of the intermediate condenser/evaporator to the high-pressure column, and wherein said first gaseous compressed nitrogen product is more than 35 mol % of said input air. 2. The method as claimed in claim 1 , wherein a second gaseous nitrogen product fraction is withdrawn from the pre-column in gaseous form, warmed in the main heat exchanger and removed from the main heat exchanger to form a second gaseous compressed product. 3. The method as claimed in claim 1 , wherein less than 30 mol % of said input air is fed in the liquid state into the distillation column system. 4. The method as claimed in claim 1 , wherein the quantity of oxygen-enriched streams fed in the liquid state from the pre-column and the evaporation chamber of the pre-column head condenser/evaporator into the high-pressure column and the low-pressure column is less than 14 mol % of said input air. 5. The method as claimed in claim 1 , wherein the second partial stream is compressed, before being cooled in the main heat exchanger, to a pressure that is higher than an operating pressure of the pre-column, and is liquefied or pseudo-liquefied in the main heat exchanger, and a liquid stream is removed from the distillation column system, brought to an elevated pressure in the liquid state, evaporated or pseudo-evaporated in the main heat exchanger. 6. The method as claimed in claim 1 , wherein a gaseous fraction from the evaporation chamber of the pre-column head condenser/evaporator is fed, in the form of a gaseous input stream, into the high-pressure column. 7. The method as claimed in claim 1 , wherein at least some sump liquid of the pre-column is fed into the evaporation chamber of the pre-column head condenser/evaporator. 8. The method as claimed in claim 1 , wherein the third partial stream is further compressed before being cooled in the main heat exchanger. 9. The method as claimed in claim 1 , wherein, after said reducing, the pressure of the third partial stream is lower than an operating pressure of the high-pressure column. 10. The method as claimed in claim 4 , wherein the total quantity of oxygen-enriched streams fed in the liquid state from the pre-column and the evaporation chamber of the pre-column head condenser/evaporator into the high-pressure column and the low-pressure column is less than 1 mol % of said input air. 11. The method as claimed in claim 1 , wherein more than 45 mol % of the input air, in the form of the first nitrogen product fraction, is withdrawn in gaseous form from the high-pressure column and warmed in the main heat exchanger. 12. The method as claimed in claim 1 , wherein the second partial stream is compressed, before being cooled in the main heat exchanger, to a pressure that is higher than an operating pressure of the pre-column, and is liquefied or pseudo-liquefied in the main heat exchanger, and a liquid oxygen stream is removed from the distillation column system, brought to an elevated pressure in the liquid state, and evaporated or pseudo-evaporated in the main heat exchanger. 13. The method according to claim 1 , wherein the pre-column has a head, the low-pressure column has a head, and the high-pressure column has a head, and an operating pressure at the head of the pre-column is 6 to 9 bar, an operating pressure at the head of the high-pressure column is 3 to 6 bar, and an operating pressure at the head of the low-pressure column is 1.25 to 1.7 bar. 14. A method for generating gaseous compressed nitrogen by low-temperature separation of air in a distillation column system having a pre-column which has a pre-column head condenser/evaporator having a liquefaction chamber and an evaporation chamber, a high-pressure column and a low-pressure column, said process comprising: compressing input air in a main air compressor to form compressed input air, cleaning the compressed input air in a cleaning device to form cleaned input air, cooling the cleaned input air in a main heat exchanger to form cooled input air, feeding a first partial stream of the cooled input air in gaseous form into the pre-column, feeding a second partial stream of the cooled input air in a predominantly liquid state into the distillation column system, feeding a gaseous fraction from an upper region of the pre-column into the liquefaction chamber of the head condenser/evaporator wherein liquid is formed in said liquefaction chamber, and returning at least part of the liquid formed in the liquefaction chamber to the pre-column, wherein said low-pressure column has a low-pressure column sump condenser/evaporator which has a liquefaction chamber and an evaporation chamber, withdrawing a first nitrogen product fraction from the high-pressure column in gaseous form, warming said first nitrogen product fraction in the mai
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