Hydrocarbon adsorber on high-frequency resonator

Patent metadata

Field	Value
Publication number	US-11118544-B2
Application number	US-201816220145-A
Country	US
Kind code	B2
Filing date	Dec 14, 2018
Priority date	Dec 14, 2018
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

A high-frequency resonator forming a flow passage for an air induction system, includes an outer shell having a cylindrical inner surface at a first radial distance from a centerline, and an inner shell positioned within the outer shell and forming a volume therebetween. The inner shell includes a first cylindrical outer surface positioned at a second radial distance from the centerline, the first cylindrical outer surface forming an inner surface of the volume and having a first plurality of resonator openings, and a cylindrical support structure having a second cylindrical outer surface positioned at a third radial distance from the axial centerline, and having hydrocarbon adsorber openings. The resonator includes a hydrocarbon adsorber positioned over the cylindrical support structure, such that an inner surface of the hydrocarbon adsorber is exposed to the flow passage through the hydrocarbon adsorber openings. The third radial distance is less than the first radial distance.

First claim

What is claimed is:

1. A high-frequency resonator forming a flow passage for an air induction system, comprising:
an outer shell having an inner surface at a first distance from an axial centerline;
an inner shell positioned within the outer shell and centered about the axial centerline, and forming a volume therebetween, the inner shell comprising:
a first cylindrical outer surface positioned at a second radial distance from the axial centerline, the first cylindrical outer surface forming an inner surface of the volume and having a first plurality of resonator openings;
a cylindrical support structure having a second cylindrical outer surface positioned at a third radial distance from the axial centerline, the cylindrical support structure having hydrocarbon adsorber openings; and
a hydrocarbon adsorber positioned over the cylindrical support structure, such that an inner surface of the hydrocarbon adsorber is exposed to the flow passage through the hydrocarbon adsorber openings;
wherein the third radial distance is less than the first radial distance; and
wherein the cylindrical support structure includes a window passageway having a second plurality of resonator openings, and wherein the hydrocarbon adsorber includes an aperture that corresponds with the window passageway.

2. The high-frequency resonator of claim 1 , further comprising an axial splitter attached to the first cylindrical outer surface that divides the volume into at least a first portion and a second portion, the first portion having a subset of the first plurality of the resonator openings, and the second portion having a subset of the first plurality of the resonator openings.

3. The high-frequency resonator of claim 1 , wherein the second plurality of resonator openings pass through the cylindrical support structure and within the window passageway.

4. The high-frequency resonator of claim 1 , wherein the cylindrical support structure further comprises a rim that surrounds the window passageway and the rim extends radially outward from the third radial distance, capturing the hydrocarbon adsorber within the aperture.

5. The high-frequency resonator of claim 1 , wherein the second radial distance is the same as the third radial distance.

6. The high-frequency resonator of claim 1 , wherein the cylindrical support structure includes a plurality of axial supports that support the hydrocarbon adsorber.

7. The high-frequency resonator of claim 1 , wherein the aperture and the window passageway coincide with one another.

8. A method of fabricating a high-frequency resonator that forms a flow passage for an air induction system, comprising:
forming an outer shell having a cylindrical inner surface at a first radial distance from an axial centerline;
positioning an inner shell within the outer shell to define a volume therebetween, wherein positioning the inner shell includes:
defining a first cylindrical outer surface at a second radial distance from the axial centerline such that the first cylindrical outer surface forms an inner surface of the volume, the first cylindrical outer surface having a first plurality of resonator openings;
defining a cylindrical support structure having a second cylindrical outer surface positioned at a third radial distance from the axial centerline, the cylindrical support structure having hydrocarbon adsorber openings; and
positioning a hydrocarbon adsorber over the cylindrical support structure, such that an inner surface of the hydrocarbon adsorber defines a portion of the flow passage through the hydrocarbon adsorber openings;
wherein the third radial distance is less than the first radial distance; and
wherein positioning the cylindrical support structure includes positioning the cylindrical support structure having a window passageway that includes a second plurality of resonator openings, and positioning the hydrocarbon adsorber includes positioning the hydrocarbon adsorber having an aperture that corresponds with the window passageway.

9. The method of claim 8 , wherein positioning the first cylindrical outer surface includes positioning an axial splitter that divides the volume into a first portion having some of the first plurality of resonator openings, and a second portion having some of the first plurality of resonator openings.

10. The method of claim 8 , wherein the second plurality of resonator openings pass through the cylindrical support structure and within the window passageway.

11. The method of claim 8 , wherein positioning the cylindrical support structure includes positioning the cylindrical support structure having a rim that surrounds the window passageway and extends radially outward from the third radial distance, capturing the hydrocarbon adsorber within the aperture.

12. The method of claim 8 , wherein the second radial distance is the same as the third radial distance.

13. The method of claim 8 , wherein positioning the cylindrical support structure comprises positioning the cylindrical support structure having a plurality of axial supports that support the hydrocarbon adsorber.

14. The method of claim 8 , wherein positioning the cylindrical support structure includes positioning the hydrocarbon adsorber such that the aperture and the window passageway coincide with one another.

15. An air induction system, comprising:
a clean air duct connected to an air intake manifold and having a filter element attached thereto; and
a high-frequency resonator surrounding the clean air duct, the high-frequency resonator comprising:
an outer shell having a cylindrical inner surface at a first radial distance from an axial centerline;
an inner shell positioned within the outer shell and forming a volume therebetween, the inner shell comprising:
a first cylindrical outer surface positioned at a second radial distance from the axial centerline, the first cylindrical outer surface forming an inner surface of the volume and having a first plurality of resonator openings;
a cylindrical support structure having a second cylindrical outer surface positioned at a third radial distance from the axial centerline, the cylindrical support structure having hydrocarbon adsorber openings; and
a hydrocarbon adsorber positioned over the cylindrical support structure, such that an inner surface of the hydrocarbon adsorber is exposed to the flow passage through the hydrocarbon adsorber openings;
wherein the third radial distance is less than the first radial distance; and
wherein the cylindrical support structure includes a window passageway having a second plurality of resonator openings, and wherein the hydrocarbon adsorber includes an aperture that corresponds with the window passageway.

16. The air induction system of claim 15 , wherein the high-frequency resonator further comprises an axial splitter attached to the first cylindrical outer surface that divides the volume into a first portion having some of the first plurality of resonator openings, and a second portion having some of the first plurality of resonator openings.

17. The air induction system of claim 15 , wherein the aperture and the window passageway coincide with one another.

18. The air induction system of claim 15 , wherein the second plurality of resonator openings pass through the cylindrical support structure and within the window passageway.

19. The air induction system of claim 15 , wherein the cylindrical support structure further comprises a rim that surrounds the window passageway and extends radially outward from the third radial distance, captu

Assignees

• Mahle Int Gmbh

Inventors

• Poisson Gilbert
• Fontana Lorenzo

Classifications

• F02M35/10144

  Connections of intake ducts to each other or to another device · CPC title

• F02M35/0218 Primary

  acting by absorption or adsorption; trapping or removing vapours or liquids, e.g. originating from fuel · CPC title

• F02M35/1216

  by using a plurality of holes, slits, protrusions, perforations, ribs or the like; Surface structures; Turbulence generators · CPC title

• F02M35/024 Primary

  using filters, e.g. moistened (F02M35/026 takes precedence; cleaning of the filtering material F02M35/08) · CPC title

• F02M35/10006

  characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber · CPC title