Cellular graphene films

Patent metadata

Field	Value
Publication number	US-11118073-B2
Application number	US-201916428409-A
Country	US
Kind code	B2
Filing date	May 31, 2019
Priority date	Dec 22, 2015
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

The present disclosure provides supercapacitors that may avoid the shortcomings of current energy storage technology. Provided herein are electrochemical systems, comprising three dimensional porous reduced graphene oxide film electrodes. Prototype supercapacitors disclosed herein may exhibit improved performance compared to commercial supercapacitors. Additionally, the present disclosure provides a simple, yet versatile technique for the fabrication of supercapacitors through the direct preparation of three dimensional porous reduced graphene oxide films by filtration and freeze casting.

First claim

What is claimed is:

1. An energy storage device comprising:
(a) two electrodes, wherein at least one electrode comprises a porous reduced graphene oxide film comprising a three-dimensional hierarchy of pores, the three-dimensional hierarchy of pores having a honeycomb structure, wherein the reduced graphene oxide film has a tensile strength of at least about 9 MPa;
(b) an electrolyte; and
(c) a separator disposed between the first electrode and the second electrode.

2. The energy storage device of claim 1 , wherein the three-dimensional hierarchy of pores having the honeycomb structure comprises pores that replicate the shape of ice crystals formed during a freeze-casting process.

3. The energy storage device of claim 1 , wherein the at least one electrode has a thickness of from about 1 μm to about 16 μm.

4. The energy storage device of claim 1 , wherein the separator has a thickness of less than about 16 μm.

5. The energy storage device of claim 1 , wherein the separator has a permeability of greater than about 150 sec/100 ml.

6. The energy storage device of claim 1 , wherein the separator has a porosity of greater than about 35%.

7. The energy storage device of claim 1 , wherein the separator has a shut-down temperature of less than about 150° C.

8. The energy storage device of claim 1 , wherein the separator comprises a polymer comprising neoprene, nylon, polyvinyl chloride, polystyrene, polyethylene, polypropylene, polyacrylonitrile, polyvinyl butyral, silicone, or any combination thereof.

9. The energy storage device of claim 1 , wherein the electrolyte comprises an aqueous electrolyte.

10. The energy storage device of claim 9 , wherein the aqueous electrolyte has a concentration of at least about 0.5 M.

11. The energy storage device of claim 9 , wherein the aqueous electrolyte comprises a strong acid comprising perchloric acid, hydroiodic acid, hydrobromic acid, hydrochloric acid, sulfuric acid, p-toluenesulfonic acid, methanesulfonic acid, or any combination thereof.

12. The energy storage device of claim 1 , having a volumetric energy density of at least about 0.1 Wh/L.

13. The energy storage device of claim 1 , having a volumetric power density of at least about 3 kW/L.

14. The energy storage device of claim 1 , having a gravimetric power density of at least about 280 kW/kg.

15. The energy storage device of claim 1 , wherein the porous reduced graphene oxide film has an active density of at least about 0.1 g/cm 3 .

16. The energy storage device of claim 1 , wherein the porous reduced graphene oxide film has an areal mass loading of at least about 0.1 mg/cm 2 .

17. The energy storage device of claim 1 , wherein the porous reduced graphene oxide film has a conductivity of at least about 1,000 S/m.

18. The energy storage device of claim 1 , wherein the porous reduced graphene oxide film has a capacitive retention, after about 1000 cycles of charging, of at least about 50%.

19. The energy storage device of claim 1 , wherein the porous reduced graphene oxide film has an areal capacitance of at least about 25 mF/cm 2 .

Assignees

• Univ California

Inventors

• Kaner Richard Barry
• Shao Yuanlong

Classifications

• Y02E60/13

  Energy storage using capacitors · CPC title

• H01G11/86

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• H01G11/64

  characterised by additives · CPC title

• H01G11/60

  characterised by the solvent · CPC title

• H01G11/52

  Separators · CPC title