Rapid-hardening mortar composition

Patent metadata

Field	Value
Publication number	US-11117833-B2
Application number	US-201716078652-A
Country	US
Kind code	B2
Filing date	Mar 31, 2017
Priority date	Mar 31, 2016
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

This rapid-hardening mortar composition includes: a rapid-hardening admixture; cement; and a fine aggregate, wherein the cement is contained in an amount of 100 parts by mass to 2,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture, the rapid-hardening admixture is a composition that contains: calcium aluminate; inorganic sulfate in an amount of 50 parts by mass to 200 parts by mass with respect to 100 parts by mass of the calcium aluminate; and a setting modifier in an amount of 0.1 parts by mass to 10 parts by mass with respect to 100 parts by mass of the calcium aluminate, and an average particle diameter of the calcium aluminate is in a range of 8 μm to 100 μm, and an average particle diameter of the setting modifier is in a range of 5 μm or less.

First claim

The invention claimed is:

1. A rapid-hardening mortar composition, comprising:
a rapid-hardening admixture;
cement; and
a fine aggregate,
wherein the cement is present in an amount of 100 parts by mass to 2,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture,
wherein the rapid-hardening admixture is a composition that comprises:
calcium aluminate;
inorganic sulfate in an amount of 50 parts by mass to 200 parts by mass with respect to 100 parts by mass of the calcium aluminate; and
a setting modifier in an amount of 0.1 parts by mass to 10 parts by mass with respect to 100 parts by mass of the calcium aluminate,
wherein the setting modifier is at least one selected from the group consisting of an inorganic carbonate, an oxycarboxylic acid, sodium aluminate, and sodium sulfate,
wherein the inorganic sulfate is anhydrite,
wherein an average particle diameter of the calcium aluminate is in a range of 8 μm to 100 μm, and
wherein an average particle diameter of the setting modifier is in a range of 5 μm or less.

2. The composition of claim 1 , wherein the fine aggregate is present in an amount of 200 parts by mass to 1,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture.

3. The composition of claim 2 , which is a patching repair material.

4. The composition of claim 1 , wherein the fine aggregate is present in an amount of 10% by mass to 67% by mass with respect to an entire amount of the rapid-hardening mortar composition.

5. The composition of claim 4 , which is an injection grout for pavement.

6. The composition of claim 1 , wherein the setting modifier is present so that an amount of the setting modifier with respect to an entire amount of the rapid-hardening mortar composition is in a range of from 0.01% by mass to 5% by mass.

7. The composition of claim 1 , further comprising:
short fibers that consist of one or more of organic short fibers and carbon short fibers in an amount of 0.1% by mass to 0.3% by mass with respect to an entire amount of the rapid-hardening mortar composition.

8. The composition of claim 1 , further comprising:
a powdered emulsion in an amount of from 0.5% by mass to 30% by mass, with respect to an entire amount of the rapid-hardening mortar composition.

9. The composition of claim 1 , further comprising:
silica fume in an amount of 1% by mass to 15% by mass with respect to an entire amount of the rapid-hardening mortar composition.

10. The composition of claim 1 , further comprising:
a synthetic polymer-based thickening water-retention agent in an amount of from 0.1% by mass to 0.3% by mass, with respect to an entire amount of the rapid-hardening mortar composition.

11. The composition of claim 1 , further comprising:
an anti-freezing agent that consists of one or more of sodium acetate, calcium acetate, and calcium nitrite in an amount of 1% by mass to 10% by mass with respect to an entire amount of the rapid-hardening mortar composition.

12. The composition of claim 1 , wherein the setting modifier comprises an inorganic carbonate.

13. The composition of claim 1 , wherein the setting modifier comprises an oxycarboxylic acid.

14. The composition of claim 1 , wherein the setting modifier comprises sodium aluminate.

15. The composition of claim 1 , wherein the setting modifier comprises sodium sulfate.

16. The composition of claim 1 , further comprising:
organic fibers in a range of from 0.1 to 0.3% by mass, with respect to an entire amount of the rapid-hardening mortar composition.

17. The composition of claim 1 , further comprising:
carbon fibers in a range of from 0.1 to 0.3% by mass, with respect to an entire amount of the rapid-hardening mortar composition.

18. The composition of claim 1 , further comprising:
organic fibers and carbon fibers in a range of from 0.1 to 0.3% by mass, with respect to an entire amount of the rapid-hardening mortar composition.

19. A rapid-hardening mortar composition, comprising:
a rapid-hardening admixture;
cement; and
a fine aggregate,
wherein the cement is present in an amount of 100 parts by mass to 2,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture,
wherein the rapid-hardening admixture is a composition that comprises:
calcium aluminate;
anhydrite in an amount of 50 parts by mass to 200 parts by mass with respect to 100 parts by mass of the calcium aluminate; and
a setting modifier in an amount of 0.1 parts by mass to 10 parts by mass with respect to 100 parts by mass of the calcium aluminate,
wherein the fine aggregate is present in an amount of 200 parts by mass to 1,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture,
wherein an average particle diameter of the calcium aluminate is in a range of 8 μm to 100 μm, and
wherein an average particle diameter of the setting modifier is in a range of 5 μm or less.

20. A rapid-hardening mortar composition, comprising:
a rapid-hardening admixture;
cement; and
a fine aggregate,
wherein the cement is present in an amount of 100 parts by mass to 2,000 parts by mass with respect to 100 parts by mass of the rapid-hardening admixture,
wherein the rapid-hardening admixture is a composition that comprises:
silica fume in an amount of from 1 to 15% by mass, with respect to an entire amount of the rapid-hardening mortar composition;
calcium aluminate;
anhydrite in an amount of 50 parts by mass to 200 parts by mass with respect to 100 parts by mass of the calcium aluminate; and
a setting modifier in an amount of 0.1 parts by mass to 10 parts by mass with respect to 100 parts by mass of the calcium aluminate,
wherein an average particle diameter of the calcium aluminate is in a range of 8 μm to 100 μm, and
wherein an average particle diameter of the setting modifier is in a range of 5 μm or less.

Assignees

• Mitsubishi Materials Corp

Inventors

• Kamitani Kiyoshi
• Kimoto Daisuke
• Tokunaga Kenji
• Tawara Hideo

Classifications

• C04B2111/70

  Grouts, e.g. injection mixtures for cables for prestressed concrete · CPC title

• C04B40/0042

  Powdery mixtures · CPC title

• C04B24/04

  Carboxylic acids; Salts, anhydrides or esters thereof · CPC title

• C04B2111/0075

  for road construction · CPC title

• C04B16/0641

  Polyvinylalcohols; Polyvinylacetates · CPC title