Heat pump heater

Patent metadata

Field	Value
Publication number	US-11117440-B2
Application number	US-201916556217-A
Country	US
Kind code	B2
Filing date	Aug 29, 2019
Priority date	Aug 31, 2018
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

A heat pump heater for an air conditioning system of a motor vehicle may include a first tube row and a second tube row each including a plurality of flat tubes arranged spaced apart from one another. The first and second tube row may be arranged in parallel to form a tube block. At least some flat tubes of the first tube row may lead into an inlet pipe and at least some flat tubes of the second tube row may lead into an outlet pipe. A refrigerant may be flowable from the inlet pipe via the first tube row and to the outlet pipe via the second tube row. The inlet pipe and the outlet pipe may be fluidically connected to one another via at least one bypass duct such that a liquid phase of the refrigerant is flowable out of the inlet pipe into the outlet pipe.

First claim

The invention claimed is:

1. A heat pump heater for an air conditioning system of a motor vehicle, comprising:
a first tube row including a plurality of flat tubes arranged spaced apart from one another;
a second tube row including a plurality of flat tubes arranged spaced apart from one another;
the first tube row and the second tube row arranged in parallel to form a tube block;
at a connecting point of the tube block, at least some of the plurality of flat tubes of the first tube row lead into an inlet pipe via an inlet base and at least some of the plurality of flat tubes of the second tube row lead into an outlet pipe via an outlet base;
wherein a refrigerant is flowable from the inlet pipe via the plurality of flat tubes of the first tube row and to the outlet pipe via the plurality of flat tubes of the second tube row; and
wherein the inlet pipe and the outlet pipe are fluidically connected to one another via at least one bypass duct such that a liquid phase of the refrigerant is flowable via the at least one bypass duct, bypassing the plurality of flat tubes of the first tube row and the plurality of flat tubes of the second tube row, out of the inlet pipe into the outlet pipe;
wherein the inlet pipe, the outlet pipe, and the at least one bypass duct are each disposed in and at least partially defined by a connecting manifold;
wherein the inlet pipe and the outlet pipe extend parallel and next to one another in the connecting manifold;
wherein the inlet pipe is formed by a first recess disposed in the connecting manifold;
wherein the outlet pipe is formed by a second recess disposed in the connecting manifold; and
wherein the at least one bypass duct is formed by a continuous bypass opening disposed in the connecting manifold and extending between the first recess and the second recess.

2. The heat pump heater according to claim 1 , wherein the at least one bypass duct is arranged in an end region of the inlet pipe, the end region arranged opposite to an inlet opening of the inlet pipe relative to a flow direction through the inlet pipe.

3. The heat pump heater according to claim 1 , wherein the at least one bypass duct is arranged in a lower region of the inlet pipe, and wherein the lower region of the inlet pipe is arranged opposite the inlet base and extends over half a width of the inlet pipe in a longitudinal direction of the plurality of flat tubes of the first tube row.

4. The heat pump heater according to claim 1 , wherein the at least one bypass duct is defined by a bypass pipe which fluidically connects the inlet pipe and the outlet pipe.

5. The heat pump heater according to claim 1 , wherein the at least one bypass duct has one of a round cross section, a square cross section, an oval cross section, and a rectangular cross section.

6. The heat pump heater according to claim 1 , wherein a cross-sectional area of the at least one bypass duct is 0.2 mm 2 to 9.0 mm 2 .

7. The heat pump heater according to claim 1 , wherein the at least one bypass duct has a round cross section with a diameter of 0.5 mm to 3.4 mm.

8. The heat pump heater according to claim 1 , wherein at least one of:
at a diversion point of the tube block, at least some of the plurality of flat tubes of the first tube row and at least some of the plurality of flat tubes of the second tube row lead into a common diversion manifold via a diversion base; and
at least two further tube rows are arranged between the first tube row and the second tube row, the at least two further tube rows each including a plurality of flat tubes, and wherein at a plurality of diversion points of the tube block at least some of the plurality of flat tubes of tube rows arranged next to one another lead into a respective common diversion manifold via a respective diversion base.

9. The heat pump heater according to claim 8 , wherein the tube block includes the diversion point, and wherein at least one of:
the connecting point is arranged on a connecting side of the tube block and the diversion point is arranged on a diversion side of the tube block disposed opposite the connecting side such that the refrigerant is flowable through the plurality of flat tubes of the first tube row in a first flow direction and through the plurality of flat tubes of the second tube row in a second flow direction opposite the first flow direction; and
the connecting point and the diversion point are arranged on a common connecting side of the tube block such that the refrigerant is flowable through some of the plurality of flat tubes of the first tube row and some of the plurality of flat tubes of the second tube row in a first flow direction and some of the plurality of flat tubes of the first tube row and some of the plurality of flat tubes of the second tube row in a second flow direction opposite the first flow direction.

10. A heat pump heater for an air conditioning system of a motor vehicle, comprising:
a tube block including a first tube row and a second tube row arranged in a parallel manner, the first tube row and the second tube row each including a plurality of flat tubes arranged spaced apart from one another;
an inlet pipe connected to at least some of the plurality of flat tubes of the first tube row via an inlet base such that refrigerant is flowable out from the inlet pipe via the plurality of flat tubes of the first tube row;
an outlet pipe connected to at least some of the plurality of flat tubes of the second tube via an outlet base such that refrigerant is flowable into the outlet pipe via the plurality of flat tubes of the second tube row;
at least one bypass duct fluidically connecting the inlet pipe and the outlet pipe such that a liquid phase of refrigerant bypasses the plurality of flat tubes of the first tube row and the plurality of flat tubes of the second tube row and is flowable out of the inlet pipe and into the outlet pipe;
a connecting manifold in which the inlet pipe, the outlet pipe, and the at least one bypass duct are disposed; and
wherein the connecting manifold includes a first recess defining the inlet pipe, a second recess defining the outlet pipe, and a continuous bypass opening defining the at least one bypass, the continuous bypass opening extending through the connecting manifold between the first recess and the second recess.

11. The heat pump heater according to claim 10 , wherein the at least one bypass duct includes a plurality of bypass ducts disposed spaced apart from one another.

12. The heat pump heater according to claim 10 , further comprising a common diversion manifold, wherein at least some of the plurality of flat tubes of the first tube row and at least some of the plurality of flat tubes of the second tube row are connected to the common diversion manifold at a diversion point of the tube block via a diversion base.

13. The heat pump heater according to claim 12 , wherein the connecting point of the tube block and the diversion point of the tube block are disposed on opposed ends of the tube block such that refrigerant is flowable through the plurality of flat tubes of the first tube row in a first flow direction and through the plurality of flat tubes of the second tube row in a second flow direction opposite the first flow direction.

14. The heat pump heater according to claim 12 , wherein the connecting point of the tube block and the diversion point of the tube block are disposed on a same end of the tube block such that refrigerant is flowable through some of the plurality of flat tubes of the first tube row and some of the plurality of flat tubes of the second tube row in a first flow direction and through some of the

Assignees

• Mahle Int Gmbh

Inventors

• Foerster Uwe
• Sievers Martin

Classifications

• F28D2021/0084

  Condensers · CPC title

• B60H1/00328 Primary

  of the liquid-air type · CPC title

• F28F9/026

  with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits · CPC title

• F28D2021/0096

  for space heating · CPC title

• B60H1/00

  Heating, cooling or ventilating devices · CPC title