Robotic surgery system, method, and apparatus

Patent metadata

Field	Value
Publication number	US-11117258-B2
Application number	US-201816046468-A
Country	US
Kind code	B2
Filing date	Jul 26, 2018
Priority date	Jul 17, 2015
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

A force transmission system as part of a surgical system which may be configured to be a minimally invasive and/or computer assisted surgical system. Operation of the system may be controlled by transmission of a force from a first section to a second section of the system. The first section and the second section may be separated by a partition or a barrier. The first section may be a non-sterile section and the second section may be a sterile section of the surgical system.

First claim

What is claimed is:

1. An apparatus for transmission of force in a surgical system, the surgical system including a continuous barrier positioned between a non-sterile section and a sterile section of the surgical system, the continuous barrier having a first surface facing the non-sterile section and an opposing second surface facing the sterile section, the apparatus comprising:
at least one drive element located in the non-sterile section, the at least one drive element including at least one first magnet and a first drive shaft, the at least one drive element generating and transmitting a pre-determined force;
one or more barrier interfacing parts operably communicating with the first surface, the one or more barrier interfacing parts including an interfacing first surface facing the continuous barrier and an interfacing second surface opposite the interfacing first surface; and
at least one driven element located in the sterile section, the at least one driven element including at least one second magnet and a second drive shaft, the at least one driven element comprising at least one cooperating of the one or more barrier interfacing parts operably communicating with the opposing second surface, the at least one driven element receiving the pre-determined force from the drive element across the continuous barrier, the continuous barrier maintaining integrity during the transmission of the pre-determined force.

2. The apparatus as in claim 1 wherein at least a portion of the continuous barrier moves with the at least one driven element.

3. An apparatus for transmission of torque in a surgical system including a continuous barrier positioned between a non-sterile section and a sterile section of the surgical system, the continuous barrier having a first surface and an opposing second surface, the apparatus comprising:
at least one drive element disposed in the non-sterile section, the at least one drive element including a first engaging cap operably coupled with a first planar body and a first drive shaft, the at least one drive element generating and transmitting torque along a reference axis, the reference axis being transverse to a parallel axis, the parallel axis being parallel to the first surface and the second opposing surface, the reference axis originating in the non-sterile section and terminating in the sterile section, the at least one drive element having at least one barrier interfacing part, the barrier interfacing part operably communicating with the first surface; and
at least one driven element disposed in the sterile section, the at least one drive element including a second engaging cap operably coupled with a second planar body and a second drive shaft, the at least one driven element having at least one cooperating barrier interfacing part operably communicating with the continuous barrier on the opposing second surface, the at least one driven element receiving the pre-determined torque from the drive element along the reference axis.

4. The apparatus as in claim 3 wherein the at least one drive element comprises:
a first force carrier transmitting torque across the continuous barrier, the first force carrier including the first drive shaft operably coupling a motor with the first planar body;
the first engaging cap contacting the continuous barrier; and
a first cap base operably coupling the first engaging cap with the first planar body.

5. The apparatus as in claim 3 wherein the at least one driven element comprises:
a second force carrier receiving torque across the continuous barrier, the second force carrier including the second drive shaft operably coupled with the second planar body;
the second engaging cap contacting the continuous barrier; and
a second cap base operably coupling the second engaging cap with the second planar body.

6. The apparatus as in claim 4 wherein the at least one drive element comprises:
a first bearing assembly operably coupled with the first engaging cap, the first bearing assembly facilitating displacement of the first engaging cap relative to the first cap base, the first bearing assembly selected to support a first pre-selected axial load and a first pre-selected moment load on the non-sterile section.

7. The apparatus as in claim 6 wherein the at least one drive element comprises:
a first support pole projecting from the first cap base, the first support pole abutting an inner race of the first bearing assembly.

8. The apparatus as in claim 4 wherein the first end cap comprises compliant material.

9. The apparatus as in claim 6 wherein the first bearing assembly comprises needle bearings.

10. The apparatus as in claim 4 wherein the first end cap comprises at least one grooved recess, the at least one grooved recess enabling, in conjunction with a raised feature of the second end cap, capture of the continuous barrier.

11. The apparatus as in claim 4 wherein the first end cap comprises a radial arrangement of grooved features enabling, in conjunction with a radial arrangement of raised features of the second end cap, absence of rotation of the first end cap relative to the second end cap.

12. The apparatus as in claim 11 wherein the radial arrangement of grooved and raised features comprises rounded edges and regular spacing.

13. The apparatus as in claim 4 wherein the first end cap comprises a distribution of grooved features enabling, in conjunction with a distribution of raised features of the second end cap, absence of rotation of the first end cap relative to the second end cap.

14. The apparatus as in claim 13 wherein the radial arrangement of grooved and raised features comprises rounded edges and asymmetric spacing.

15. The apparatus as in claim 4 wherein the first end cap comprises a first magnet enabling, in conjunction with a second magnet of the second end cap, absence of rotation of the first end cap relative to the second end cap.

16. The apparatus as in claim 3 wherein the sterile section comprises:
a manipulated component having a first proximal portion, the first proximal portion having a proximal end, the manipulated component having an articulated distal portion, the articulated distal portion having a distal end, the articulated distal portion having at least one articulation, the manipulated component having a guide;
at least one displaceable actuator having a first actuator end and a second actuator end, the first actuator end being anchored to the articulated distal portion;
a surgical tool disposed at the distal end of the manipulated component; and
a manipulator having at least one bearing surface, the manipulator including the manipulated component, the manipulated component having an anchor point anchoring the second actuator end, the manipulated component being translationally displaceable along the at least one bearing surface, the manipulated component having a receiving structure engaging at least a portion of an actuator element through the continuous barrier,
wherein the manipulator engages the surgical tool and the manipulated component to perform the robotic surgery.

17. The apparatus as in claim 16 wherein the at least one articulation comprises a living hinge.

18. The apparatus as in claim 16 wherein the at least one articulation comprises a kinematic pair of articulated jointed segments.

19. The apparatus as in claim 16 wherein the at least one displaceable actuator comprises a pull wire.

Assignees

• Deka Products Lp

Inventors

• Langenfeld Christopher C
• Slate Michael J
• Bhat Prashant
• Van Der Merwe Dirk A
• Cannan David D B
• Violette Keith D

Classifications

• B25J13/085

  Force or torque sensors (B25J13/082, B25J13/084 take precedence) · CPC title

• A61B34/70

  Manipulators specially adapted for use in surgery · CPC title

• B25J9/1638 Primary

  compensation for arm bending/inertia, pay load weight/inertia · CPC title

• A61B34/30 Primary

  Surgical robots · CPC title

• F16H25/20

  Screw mechanisms (with automatic reversal F16H25/12) · CPC title