Single-sided high feed cutting insert and cutting tool equipped with same

Patent metadata

Field	Value
Publication number	US-11117201-B2
Application number	US-201716478516-A
Country	US
Kind code	B2
Filing date	Dec 15, 2017
Priority date	Mar 30, 2017
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

The technical problem to be solved by the present disclosure is to provide a single-sided high feed cutting insert which can have increased edge strength and reduced cutting load so as to be suitable for high feed machining. To this end, the single-sided high feed cutting insert of the present disclosure comprises: a short cutting edge disposed between a major surface and a short lateral surface; a long cutting edge disposed between the major surface and a long lateral surface; and a corner cutting edge disposed between the short cutting edge and the long cutting edge, wherein the short cutting edge has an outwardly convex curved shape when viewed from the major surface, and a minor surface has a straight shape when viewed from the short and long lateral surfaces, respectively.

First claim

What is claimed is:

1. A single-sided high feed cutting insert comprising:
a major surface and a minor surface facing each other in opposite directions; two short lateral surfaces which connect between the major surface and the minor surface and which face each other in opposite directions; two long lateral surfaces which connect between the major surface and the minor surface and between the two short lateral surfaces, which face each other in opposite directions, and which have a width greater than a width of the short lateral surfaces; and a fastening hole extending through the two long lateral surfaces to receive a cutting tool fastening bolt inserted therein, and comprising:
short cutting edges provided on boundary portions between the major surface and each of the short lateral surfaces;
long cutting edges provided on boundary portions between the major surface and each of the long lateral surfaces, and
corner cutting edges that connect between the short cutting edges and the long cutting edges,
wherein the short cutting edges each has an outwardly convex curved shape when viewed from the major surface, and the minor surface has a straight shape when viewed from each of the short and long lateral surfaces, respectively, and
wherein each of the long cutting edges includes:
first and second concave sections that are inwardly concave when viewed from either of the two long lateral surfaces; and
a straight line section that connects the first and second concave sections.

2. The single-sided high feed cutting insert of claim 1 , wherein the short cutting edges each has an outwardly convex curved shape when viewed from the short lateral surface.

3. The single-sided high feed cutting insert of claim 1 , wherein each of the first and second concave sections starts from each of the corner cutting edges and ends at the straight line section, when viewed from either of the two long lateral surfaces.

4. The single-sided high feed cutting insert of claim 3 , wherein each of the corner cutting edges is connected to each of the short cutting edges in a concave shape continuously from the first and second concave sections, respectively, when viewed from either of the two long lateral surfaces.

5. The single-sided high feed cutting insert of claim 3 , wherein each of the long cutting edges has a symmetrical shape with respect to a center of the straight line section.

6. The single-sided high feed cutting insert of claim 3 , wherein the straight line section protrudes outwardly relative to the first and second concave sections.

7. The single-sided high feed cutting insert of claim 1 , wherein each of the short lateral surfaces includes a first clearance surface adjacent to each of the short cutting edges, wherein the first clearance surface forms an obtuse angle with respect to the major surface.

8. The single-sided high feed cutting insert of claim 7 , wherein each of the short lateral surfaces further include a second clearance surface connecting the first clearance surface and the minor surface,
wherein the second clearance surface forms a right angle with respect to the major surface and the minor surface, respectively, and has a generally flat shape.

9. The single-sided high feed cutting insert of claim 8 , wherein the first clearance surface has a shape in which a width in a direction from the major surface to the minor surface increases gradually from a center toward the respective long lateral surfaces.

10. The single-sided high feed cutting insert of claim 1 , wherein each of the short lateral surfaces includes a first clearance surface adjacent to each of the short cutting edges and a second clearance surface connecting the first clearance surface and the minor surface,
wherein the first clearance surface forms a right angle with respect to the major surface, and
wherein the second clearance surface forms an acute angle with respect to the major surface, forms an obtuse angle with respect to the minor surface, and has a generally flat shape.

11. The single-sided high feed cutting insert of claim 1 , wherein the major surface is horizontally symmetrical, vertically symmetrical, and rotationally symmetrical by 180 degrees with respect to a center thereof.

12. The single-sided high feed cutting insert of claim 1 , wherein, when viewed from the major surface, centers of the short cutting edges protrude further than any other portion of the short cutting edges.

13. The single-sided high feed cutting insert of claim 2 , wherein, when viewed from either of the two short lateral surfaces, centers of the short cutting edges protrude further than any other portion of the short cutting edges.

14. A cutting tool equipped with the single-sided high feed cutting insert of claim 1 , the cutting tool comprising:
a first seat surface on which the minor surface is placed;
a second seat surface on which the short lateral surfaces are placed; and
a third seat surface on which the long lateral surfaces are placed,
wherein the third seat surface is inclined gradually away from a center of the cutting tool in a direction toward a bottom surface of the cutting tool.

Assignees

• Korloy Inc

Inventors

• Lee Sang Yong
• Choi Young Nam
• Park Jae Man

Classifications

• B23C5/202 Primary

  Plate-like cutting inserts with special form (special form related to securing of the insert B23C5/22) · CPC title

• B23C2200/367

  Mounted tangentially, i.e. where the rake face is not the face with largest area · CPC title

• B23C5/06 Primary

  Face-milling cutters, i.e. having only or primarily a substantially flat cutting surface · CPC title

• B23C5/20 Primary

  with removable cutter bits or teeth {or cutting inserts} · CPC title

• B23C2200/20

  Top or side views of the cutting edge · CPC title