Ultrasonic breaking of polymer-containing fluids for use in subterranean formations

Patent metadata

Field	Value
Publication number	US-11117072-B2
Application number	US-201916431932-A
Country	US
Kind code	B2
Filing date	Jun 5, 2019
Priority date	Jun 29, 2018
Publication date	Sep 14, 2021
Grant date	Sep 14, 2021

Abstract

Methods for breaking polymer-containing treatment fluids for use in subterranean formations are provided. In one or more embodiments, the methods comprise providing a treatment fluid comprising a base fluid and a polymer, wherein the treatment fluid was used to treat at least a portion of a subterranean formation; and sonicating at least a portion of the treatment fluid to at least partially reduce the viscosity of the treatment fluid.

First claim

What is claimed is:

1. A method comprising:
(a) providing a spent treatment fluid comprising a brine, one or more solids, and a first polymer, wherein the spent treatment fluid was used to treat at least a portion of a first subterranean formation;
(b) sonicating at least a portion of the spent treatment fluid to at least partially break the first polymer thereby reducing the viscosity of the spent treatment fluid, wherein the sonicating is performed outside of a wellbore penetrating the first subterranean formation;
(c) separating at least a portion of the one or more solids from the spent treatment fluid using a separation or removal technique selected from the group consisting of: settling, decantation, filtration, centrifugation, dissolving, dissolution, and any combination thereof, wherein the spent treatment fluid becomes a reclaimed treatment fluid comprising the broken first polymer after steps (b) and (c); and
(d) introducing the reclaimed treatment fluid comprising the broken first polymer into at least a portion of a second subterranean formation.

2. The method of claim 1 further comprising adding one or more additives to the reclaimed treatment fluid.

3. The method of claim 1 , wherein the portion of the spent treatment fluid is sonicated using a sonication technique selected from the group consisting of: submersion of an ultrasonic probe, submersion of an ultrasonic horn, flow-through sonication, indirect sonication, and any combination thereof.

4. The method of claim 1 , wherein sonicating at least the portion of the spent treatment fluid comprises subjecting the spent treatment fluid to an ultrasonic device that vibrates at a frequency in a range from about 18 kHz to about 1 MHz.

5. The method of claim 1 , wherein sonicating at least the portion of the spent treatment fluid comprises subjecting the spent treatment fluid to an ultrasonic device that vibrates with an amplitude in a range from about 10 microns to about 200 microns.

6. The method of claim 1 further comprising cooling at least the portion of the spent treatment fluid during sonication.

7. The method of claim 1 , wherein the first polymer has a molecular weight equal to or greater than about 30,000 g/mol.

8. The method of claim 1 , wherein sonicating at least the portion of the spent treatment fluid does not substantially alter the density of the fluid.

9. The method of claim 1 , wherein the portion of the spent treatment fluid being sonicated does not comprise ozone.

10. The method of claim 1 further comprising adding a chemical breaker to the spent treatment fluid before or after sonication.

11. The method of claim 1 , wherein the first polymer is selected from the group consisting of: a naturally-occurring polymer, a derivative therefrom, a synthetic polymer, and any combination thereof.

12. A method comprising:
(a) providing a treatment fluid comprising a base fluid, at least one polymer, and one or more solids;
(b) sonicating at least a portion of the treatment fluid to at least partially reduce a viscosity of the treatment fluid, wherein the sonicating is performed in a fluid processing unit outside of a wellbore penetrating a subterranean formation;
(c) separating at least a portion of the one or more solids from the treatment fluid using a separation or removal technique selected from the group consisting of: settling, decantation, filtration, centrifugation, and any combination thereof; and
(d) after septs (b) and (c), introducing the treatment fluid into at least a portion of the subterranean formation.

13. The method of claim 12 , wherein the portion of the treatment fluid is sonicated using a sonication technique selected from the group consisting of: submersion of an ultrasonic probe, submersion of an ultrasonic horn, flow-through sonication, indirect sonication, and any combination thereof.

14. The method of claim 12 , wherein sonicating the portion of the treatment fluid does not substantially alter the density of the fluid.

15. The method of claim 1 , wherein the polymer is selected from the group consisting of: guar, poly(styrene-butadiene), poly(styrene-acrylate), poly(styrene-sulfonate), polyethylene, polypropylene, polyvinyl alcohol, polyvinylchloride, polyacrylamide, polyvinylpyrrolidone, poly(2-acrylamido-2-methyl-1-propanesulfonic acid), polyacrylate, partially hydrolyzed polyacrylate, and any combination thereof.

16. The method of claim 1 , wherein the spent treatment fluid comprises the first polymer in an amount from about 0.1 lb/bbl of the spent treatment fluid to about 20 lb/bbl of the spent treatment fluid.

17. The method of claim 16 further comprising adding an amount of a second polymer to the reclaimed treatment fluid that is less than the amount of the first polymer in the spent treatment fluid.

18. The method of claim 1 , wherein the first subterranean formation and the second subterranean formation are the same.

Assignees

• Halliburton Energy Services Inc

Inventors

• May Preston Andrew
• Shumway William Walter
• Nzeadibe Kingsley Ihueze

Classifications

• C09K2208/26

  Gel breakers other than bacteria or enzymes · CPC title

• E21B21/06

  Arrangements for treating drilling fluids outside the borehole · CPC title

• C09K8/03 Primary

  Specific additives for general use in well-drilling compositions · CPC title

• B01D17/04 Primary

  Breaking emulsions · CPC title

• C09K2208/18

  Bridging agents, i.e. particles for temporarily filling the pores of a formation; Graded salts · CPC title