Variable pitch resistance coil heater

Patent metadata

Field	Value
Publication number	US-11116045-B2
Application number	US-201916292863-A
Country	US
Kind code	B2
Filing date	Mar 5, 2019
Priority date	May 25, 2012
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

A heater includes a first conducting pin, a second conducting pin, and a plurality of resistance coils. Each resistance coil includes a first end connected to the first conducting pin and a second end connected to the second conducting pin. At least one resistance coil among the plurality of resistance coils has a continuously variable pitch. In one form, the plurality of resistance coils are connected in a parallel circuit with the first and second conducting pin. A first resistance coil among the plurality of resistance coils may have a diameter that is different than a second resistance coil among the plurality of resistance coils.

First claim

What is claimed is:

1. A heater comprising:
a first conducting pin;
a second conducting pin; and
a plurality of resistance coils, each resistance coil including a first end connected to the first conducting pin and a second end connected to the second conducting pin,
wherein at least one resistance coil of the plurality of resistance coils has a continuously variable pitch.

2. The heater according to claim 1 , wherein the first and second conducting pins extend in a first direction and are parallel to each other.

3. The heater according to claim 2 , wherein the plurality of resistance coils are disposed between the first and second conducting pins.

4. The heater according to claim 1 , wherein one resistance coil of the plurality of resistance coils has a different diameter than another one of the resistance coils of the plurality of resistance coils.

5. The heater according to claim 1 , wherein one of the resistance coils of the plurality of resistance coils has a different diameter and a different pitch than another one of the resistance coils of the plurality of resistance coils.

6. The heater according to claim 1 , wherein each resistance coil of the plurality of resistance coils has a variable pitch from its respective first end to its respective second end.

7. The heater according to claim 1 , wherein one of the resistance coils of the plurality of resistance coils has a variable diameter.

8. The heater according to claim 1 , wherein one of the resistance coils of the plurality of resistance coils has a variable diameter and a variable pitch.

9. The heater according to claim 1 , wherein one of the resistance coils of the plurality of resistance coils has a constant diameter.

10. The heater according to claim 1 , wherein each of the resistance coils of the plurality of resistance coils has a constant diameter.

11. The heater according to claim 1 , wherein the plurality of resistance coils are aligned axially along a first direction to define a plurality of heating zones.

12. A heater comprising:
a first conducting pin;
a second conducting pin; and
a plurality of resistance coils connected in a parallel circuit with the first and second conducting pins such that each resistance coil includes a first end connected to the first conducting pin and a second end connected to the second conducting pin,
wherein the plurality of resistance coils are aligned along a first direction to define a plurality of heating zones,
wherein a first resistance coil of the plurality of resistance coils has a continuously variable pitch or a diameter that is different than a second resistance coil of the plurality of resistance coils.

13. The heater according to claim 12 , wherein the first and second conducting pins extend in the first direction and are parallel to each other, and wherein the plurality of resistance coils are disposed between the first and second conducting pins.

14. The heater according to claim 12 , wherein the first resistance coil has a different diameter than the second resistance coil.

15. The heater according to claim 12 , wherein each resistance coil of the plurality of resistance coils has a different diameter.

16. The heater according to claim 12 , wherein the first resistance coil has a continuously variable pitch from its first end to its second end.

17. The heater according to claim 12 , wherein each resistance coil of the plurality of resistance coils has a variable pitch from its respective first end to its respective second end.

18. The heater according to claim 12 , wherein the plurality of zones includes at least three zones.

19. The heater according to claim 18 , wherein the plurality of resistance coils are aligned axially along the first direction.

20. The heater according to claim 12 , wherein at least one resistance coil of the plurality of resistance coils has a constant diameter.

Assignees

• Watlow Electric Mfg

Inventors

• Boehmer Scott
• Long Dennis P
• Juliano Rolando O

Classifications

• F24H1/102

  with resistance · CPC title

• H01C3/08

  Dimension or characteristic of resistive element changing gradually or in discrete steps from one terminal to another · CPC title

• H05B3/52

  Apparatus or processes for filling or compressing insulating material in tubes · CPC title

• H05B3/48

  heating conductor embedded in insulating material · CPC title

• H05B3/82

  Fixedly-mounted immersion heaters · CPC title