Optical tube waveguide lasing medium and related method

Patent metadata

Field	Value
Publication number	US-11114812-B2
Application number	US-201916719058-A
Country	US
Kind code	B2
Filing date	Dec 18, 2019
Priority date	May 13, 2016
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

Laser waveguides, methods and systems for forming a laser waveguide are provided. The waveguide includes an inner cladding layer surrounding a central axis and a glass core surrounding and located outside of the inner cladding layer. The glass core includes a laser-active material. The waveguide includes an outer cladding layer surrounding and located outside of the glass core. The inner cladding, outer cladding and/or core may surround a hollow central channel or bore and may be annular in shape.

First claim

What is claimed is:

1. A method of forming a laser waveguide comprising:
delivering a first stream of glass soot particles from a soot generating device to a target rod such that a first layer of glass soot particles is formed surrounding the target rod;
delivering a second stream of glass soot particles from the soot generating device toward the target rod after formation of the first layer of glass soot particles, wherein the second stream of glass soot particles forms a second layer of glass soot particles and includes a laser-active material;
delivering a third stream of glass soot particles from the soot generating device toward the target rod after formation of the second layer of glass soot particles such that a third layer of glass soot particles is formed; and
sintering the first, second and third layers of glass soot particles such that first, second and third sintered glass layers are formed from the first, second and third glass soot layers, respectively,
wherein a diameter of the first stream, the second stream, and the third stream are each less than a diameter of the target rod.

2. The method of claim 1 , wherein sintering includes sintering the first layer of glass soot particles before formation of the second layer of glass soot particles.

3. The method of claim 1 , wherein sintering includes sintering the second layer of glass soot particles before formation of the third layer of glass soot particles.

4. The method of claim 1 , wherein the second layer of glass soot particles is formed surrounding the first layer of glass soot particles and the third layer of glass soot particles is formed surrounding the second layer of glass soot particles, wherein the first, second and third layers of glass soot particles are sintered together following formation of the first, second and third layers of glass soot particles.

5. The method of claim 1 , further comprising:
heating the sintered first, second and third sintered glass layers; and
elongating the sintered first, second and third glass layers following heating to form an elongate glass waveguide having an inner cladding layer formed from the first sintered glass layer, a glass laser gain medium formed from the second sintered glass layer, and an outer cladding layer formed from the third sintered glass layer.

6. The method of claim 5 , wherein the inner cladding layer and the outer cladding layer comprise a silica material.

7. The method of claim 6 , wherein the glass laser gain medium is a laser-active rare earth material.

8. The method of claim 1 , wherein at least one of the first, second and third streams of glass soot particles includes a dopant such that an index of refraction of the sintered second glass layer is greater than the index of refraction of the first sintered glass layer and is greater than the index of refraction of the third sintered glass layer.

9. The method of claim 8 , wherein the first, second and third layers of glass soot particles comprise silica soot particles, and wherein the second layer of glass soot particles includes at least one of neodymium, ytterbium, erbium, thulium, praseodymium, holmium, cerium, yttrium, gadolinium and titanium.

10. A method for forming a laser waveguide comprising:
forming a glass waveguide tube, the waveguide tube comprising:
an inner cladding layer surrounding a hollow central channel that extends between opposing first and second ends along a length of the waveguide; and
a laser gain medium surrounding and located outside of the inner cladding layer, the laser gain medium comprising a glass material doped with a laser-active material;

cutting a section from the glass waveguide tube, wherein the section includes a portion of the inner cladding layer, a portion of the laser gain medium and a curvature in a circumferential direction measured in a plane perpendicular to a longitudinal axis of the section;
heating the section of the glass waveguide tube to a temperature above a softening temperature of the glass material; and
shaping the curved section of the glass waveguide while above the glass transition temperature, wherein the curvature in the circumferential direction is decreased during shaping.

Assignees

• Corning Inc

Inventors

• Butler Douglas Llewellyn
• Hawtof Daniel Warren

Classifications

• C03B23/023

  by bending · CPC title

• C03B19/1453

  Thermal after-treatment of the shaped article, e.g. dehydrating, consolidating, sintering · CPC title

• C03B2201/30

  doped with metals, e.g. Ga, Sn, Sb, Pb or Bi · CPC title

• C03B23/051

  by gravity, e.g. sagging {(C03B23/093 takes precedence)} · CPC title

• C03B2201/34

  doped with rare earth metals, i.e. with Sc, Y or lanthanides, e.g. for laser-amplifiers · CPC title