Device and method for the generation of a double or multiple spot in laser material processing

Patent metadata

Field	Value
Publication number	US-11112615-B2
Application number	US-202016840106-A
Country	US
Kind code	B2
Filing date	Apr 3, 2020
Priority date	Apr 3, 2019
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

The invention relates to a device and a method for generating a multiple spot during laser material processing. According to the present invention, the power distribution is selected by pushing at least a first mirror into the laser beam. The light beam always falls on only one side of the mirror, so that the mirror can be produced easily and economically.

First claim

What is claimed is:

1. A device for variable beam shaping of a light beam, comprising:
a. an entry aperture with an entry cross-section and with an entry axis which passes centrally through the entry aperture, a continuation of the entry cross-section along the entry axis defining a free propagation volume;
b. a collimation optics arranged between entrance aperture and an arrangement of mirrors;
c. the arrangement of mirrors comprising at least
i. a first mirror, the first mirror having a reflecting surface only on a side facing the laser beam and being arranged at least partially in a collimated laser beam for re-reflection of a partial beam;
ii. a second mirror with a reflecting surface in the direction of the reflecting surface of the first mirror to deflect the reflected partial beam of the collimated laser beam;
iii. a third mirror comprising a reflecting surface in the direction of the second mirror to reflect the reflected partial beam of the collimated laser beam back next to the unreflected partial beam of the collimated laser beam;

d. a displacement device connected to at least one mirror of the array of mirrors to move it into the undivided collimated laser beam;
e. an angle adjusting device connected to at least one mirror of the array of mirrors for its rotation; and
f. focusing optics arranged behind the third mirror for focusing the reflected partial beam of the laser beam and the unreflected partial beam of the collimated laser beam with at least one double focus.

2. The device of claim 1 , wherein the displacement device is connected to the first mirror.

3. The device of claim 1 , wherein the angle adjusting device is connected to the second mirror.

4. The device of claim 1 , wherein in the arrangement of mirrors, a further mirror can be placed between the first and second mirror and the mirrors can now be named as follows
i. a first mirror, the first mirror having a reflecting surface only on a side facing the collimated laser beam;
ii. a second mirror with a reflecting surface in the direction of the first mirror to deflect the reflected partial beam of the collimated laser beam;
iii. a fourth mirror comprising a reflecting surface towards the second mirror for redirecting the reflected partial beam of the collimated laser beam;
iv. a third mirror comprising a reflecting surface in the direction of the fourth mirror to reflect the reflected partial beam of the laser beam from the fourth mirror as well as the unreflected partial beam of the collimated laser beam;
wherein the reflecting surfaces of the first and second mirrors are arranged parallel to each other, the second or fourth mirror is connected to the angle adjusting device for its rotation, and the first and third mirrors are connected to the displacement device and are movable therewith in the direction of reflection of the partial beam of the collimated laser beam.

5. The device of claim 4 , wherein first and a third mirror are connected to the displacement device so that they are movable transversely to the direction of deflection of the collimated partial beam of the laser beam.

6. The device of claim 1 , wherein the arrangement comprises two further mirrors with which a second partial beam of the collimated laser beam is reflected, the two further mirrors being named as follows,
a. a fifth mirror arranged adjacent to the first mirror for reflecting a second partial beam of the collimated laser beam onto the second mirror, and
b. a sixth mirror arranged adjacent to the third mirror for reflecting the second reflected partial beam of the collimated laser beam again adjacent to the unreflected partial beam of the collimated laser beam, the fifth and sixth mirrors being movable transversely to the deflection direction of the collimated partial beam of the laser beam by means of a connection with a second shifting device.

7. The device of claim 6 , wherein second or fourth mirror are divided and the at least two parts may be independently adjustable.

8. The device of claim 1 , wherein first and third mirrors can be arranged one behind the other, partially overlapping, in such a way that they each partially reflect the collimated laser beam onto the second mirror, the first mirror can be moved into or out of the collimated laser beam at an angle to the beam direction of the collimated laser beam by means of the displacement device, and the third mirror is connected to the angle adjustment device in order to be able to rotate it.

9. The device of claim 1 , wherein the arrangement of mirrors comprises four mirrors, wherein the first mirror is arranged to reflect a partial beam of the collimated laser beam to the second mirror, the third mirror is arranged partially overlapping behind the first mirror to redirect a partial beam of the collimated laser beam to the fourth mirror, and the second and fourth mirrors are arranged partially overlapping one behind the other, in that they each deflect the reflected partial beam of the collimated laser beam onto the focusing optics, the first and fourth mirrors being connected to a displacement device in order to move the latter into or out of the collimated laser beam at an angle to the beam direction of the collimated laser beam, and the second or third mirror being connected to an angle adjustment device in order to be able to rotate the latter.

10. The device of claim 9 , wherein first and fourth mirrors can be arranged displaceable at right angles to the direction of deflection of the partial beam of the laser beam.

11. A method for generating a multiple spot in laser material processing, comprising the steps
a. Collimation of a divergent laser beam by means of collimation optics;
b. Displacement of at least a first mirror in a part of the collimated laser beam by a displacement device;
c. Reflecting a partial beam of the collimated laser beam through the first mirror by means of a reflecting surface onto the reflecting surface of a second mirror;
d. Reflecting the partial beam of the collimated laser beam through the second mirror by means of a reflecting surface onto the reflecting surface of a third mirror;
e. Reflection of the partial beam of the collimated laser beam by the third mirror next to the unreflected partial beam of the collimated laser beam;
f. Creating a difference angle between the reflected and the unreflected partial beam by rotating at least one of the mirrors;
g. Focusing of reflected and unreflected partial beam of the collimated laser beam by means of focusing optics;
h. Imaging a beam focus with at least a double focus on a workpiece to be processed.

12. The method of claim 11 , comprising the step of using four mirrors to create a double focus.

13. The method of claim 11 , comprising the step of using a fifth and sixth mirror to generate an additional focus.

14. The method of claim 11 , wherein the displacement device is configured to displace at least one mirror at an angle to the beam axis of the collimated laser beam and/or transversely to the direction of deflection of the partial beam of the collimated laser beam.

15. The method of claim 11 , wherein the power ratio between reflected and non-reflected collimated laser beam can be set or adjusted by the displacement device by changing the dimension of the area of the reflecting surface of one of the shifted mirrors in the collimated laser beam.

Assignees

• Ii Vi Delaware Inc

Inventors

• Heinrici Axel
• Bjelajac Goran

Classifications

• G02B27/0905

  Dividing and/or superposing multiple light beams · CPC title

• G02B26/0816 Primary

  by means of one or more reflecting elements · CPC title

• G02B27/0916

  Adapting the beam shape of a semiconductor light source such as a laser diode or an LED, e.g. for efficiently coupling into optical fibers (coupling into light guides using intermediate optical elements G02B6/4204; details of lighting devices in general F21V) · CPC title

• B23K26/0673

  into independently operating sub-beams, e.g. beam multiplexing to provide laser beams for several stations · CPC title

• G02B27/108

  for sampling a portion of a beam or combining a small beam in a larger one, e.g. wherein the area ratio or power ratio of the divided beams significantly differs from unity, without spectral selectivity · CPC title