Thermal isolation of cooling circuits with a common degas bottle filling port

Patent metadata

Field	Value
Publication number	US-11111839-B2
Application number	US-202016735898-A
Country	US
Kind code	B2
Filing date	Jan 7, 2020
Priority date	Jan 7, 2020
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

A vehicle cooling system includes a first cooling circuit having a first operating temperature range when the vehicle is in an operational state, a second cooling circuit having a second operating temperature range, and a degas bottle. The degas bottle has a first chamber operably coupled to the first cooling circuit and a second chamber operably coupled to the second cooling circuit. The degas bottle includes a fill port operably coupled to the second chamber and a flow restrictor disposed at a divider separating the first and second chambers. The flow restrictor is configured to open to enable cooling fluid provided via the fill port, when the vehicle is in a non-operational state, to flow from the second chamber to the first chamber and be closed when the vehicle is in the operational state to prevent the cooling fluid from flowing between the first and second chambers.

First claim

That which is claimed:

1. A vehicle cooling system comprising:
a first cooling circuit having a first operating temperature range when the vehicle is in an operational state;
a second cooling circuit having a second operating temperature range when the vehicle is in the operational state, the first operating temperature range being higher than the second operating temperature range; and
a degas bottle having a first chamber operably coupled to the first cooling circuit and a second chamber operably coupled to the second cooling circuit,
wherein the degas bottle comprises a fill port operably coupled to the second chamber and a flow restrictor disposed at a divider separating the first chamber and the second chamber,
wherein the flow restrictor is configured to open to enable cooling fluid provided via the fill port, when the vehicle is in a non-operational state, to flow from the second chamber to the first chamber and configured to be closed when the vehicle is in the operational state to prevent the cooling fluid from flowing between the first and second chambers.

2. The vehicle cooling system of claim 1 , wherein the flow restrictor comprises a flap hinged from a top edge of the flap to a portion of the divider proximate to a connection passage formed in the divider to connect the first and second chambers.

3. The vehicle cooling system of claim 2 , wherein the flap is connected to the divider via a living hinge.

4. The vehicle cooling system of claim 2 , wherein the flap is connected to the divider via a snap fit hinge comprising a beam and a snap fit socket.

5. The vehicle cooling system of claim 2 , wherein the divider further comprises an air passage formed at a portion of the divider above the connection passage, and above a maximum fill level of the degas bottle.

6. The vehicle cooling system of claim 2 , wherein the degas bottle is formed from a first bottle portion and a second bottle portion, the first and second bottle portions being separately formed and joined together at a seam.

7. The vehicle cooling system of claim 6 , wherein the first and second bottle portions each comprise a thermoplastic material, and
wherein the first and second bottle portions are hot plate welded to each other.

8. The vehicle cooling system of claim 6 , wherein the divider comprises a first divider portion formed in the first bottle portion as a first vertical wall extending downward from a top surface of the first bottle portion, and
wherein the divider comprises a second divider portion formed in the second bottle portion as a second vertical wall extending upward from a bottom surface of the second bottle portion.

9. The vehicle cooling system of claim 8 , wherein the connection passage is formed from an absence of material at a bottom part of the first divider portion and at a corresponding top part of the second divider portion when the first and second divider portions are proximate to each other, and
wherein the air passage is disposed in the first divider portion.

10. The vehicle cooling system of claim 1 , wherein weight of the flow restrictor biases the flow restrictor toward a closed position, and
wherein temperature differences between cooling fluid in the first chamber and the second chamber further bias the flow restrictor toward the closed position when the vehicle is in the operational state.

11. A multi-circuit degas bottle for a vehicle cooling system comprising a first cooling circuit having a first operating temperature range when the vehicle is in an operational state, and a second cooling circuit having a second operating temperature range when the vehicle is in the operational state, the first operating temperature range being higher than the second operating temperature range, the multi-circuit degas bottle comprising:
a first chamber operably coupled to the first cooling circuit;
a second chamber operably coupled to the second cooling circuit;
a fill port operably coupled to the second chamber; and
a flow restrictor disposed at a divider separating the first chamber and the second chamber,
wherein the flow restrictor is configured to open to enable cooling fluid provided via the fill port, when the vehicle is in a non-operational state, to flow from the second chamber to the first chamber and configured to be closed when the vehicle is in the operational state to prevent the cooling fluid from flowing between the first and second chambers.

12. The multi-circuit degas bottle of claim 11 , wherein the flow restrictor comprises a flap hinged from a top edge of the flap to a portion of the divider proximate to a connection passage formed in the divider to connect the first and second chambers.

13. The multi-circuit degas bottle of claim 12 , wherein the flap is connected to the divider via a living hinge.

14. The multi-circuit degas bottle of claim 12 , wherein the flap is connected to the divider via a snap fit hinge comprising a beam and a snap fit socket.

15. The multi-circuit degas bottle of claim 12 , wherein the divider further comprises an air passage formed at a portion of the divider above the connection passage, and above a maximum fill level of the degas bottle.

16. The multi-circuit degas bottle of claim 12 , wherein the degas bottle is formed from a first bottle portion and a second bottle portion, the first and second bottle portions being separately formed and joined together at a seam.

17. The multi-circuit degas bottle of claim 16 , wherein the first and second bottle portions each comprise a thermoplastic material, and
wherein the first and second bottle portions are hot plate welded to each other.

18. The multi-circuit degas bottle of claim 16 , wherein the divider comprises a first divider portion formed in the first bottle portion as a first vertical wall extending downward from a top surface of the first bottle portion, and
wherein the divider comprises a second divider portion formed in the second bottle portion as a second vertical wall extending upward from a bottom surface of the second bottle portion.

19. The multi-circuit degas bottle of claim 18 , wherein the connection passage is formed from an absence of material at a bottom part of the first divider portion and at a corresponding top part of the second divider portion when the first and second divider portions are proximate to each other, and
wherein the air passage is disposed in the first divider portion.

20. The multi-circuit degas bottle of claim 11 , wherein weight of the flow restrictor biases the flow restrictor toward a closed position, and
wherein temperature differences between cooling fluid in the first chamber and the second chamber further bias the flow restrictor toward the closed position when the vehicle is in the operational state due to transient pressure difference between the first and second chambers.

Assignees

• Ford Global Tech Llc

Inventors

• Ayva Mursel
• Mitchell Robert Alex
• Correia Eduardo

Classifications

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• B60K1/00 Primary

  Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00) · CPC title

• H01M10/6556

  Solid parts with flow channel passages or pipes for heat exchange (closed pipes H01M10/6552) · CPC title

• H01M10/625

  Vehicles · CPC title