Multimaterial powder with composite grains for additive synthesis

Patent metadata

Field	Value
Publication number	US-11111400-B2
Application number	US-201716331908-A
Country	US
Kind code	B2
Filing date	Sep 8, 2017
Priority date	Sep 9, 2016
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

Some embodiments are directed to a multimaterial powder used in the field of metallurgy and plasturgy. The multimaterial powder includes support particles having a median particle size distribution between 1 μm and 100 μm and functionalising particles having a median particle size distribution that is a factor of 10 to 1000 lower relative to the support particles. The powder is characterised in that the support particles and the functionalising particles form composite grains having a core-shell structure that each have a core formed by a support particle, and a shell, that covers between 10 and 100% of the surface of the support particle and which is formed by at least one surface layer of the functionalising particles.

First claim

The invention claimed is:

1. A multimaterial powder for use in metallurgy and plasturgy, comprising:
support particles having a median particle size distribution between 1 μm and 100 μm and functionalising particles having a median particle size distribution that is a factor of 10 to 1000 lower relative to the support particles,
the powder being characterised in that the support particles and the functionalising particles form composite grains having a core-shell structure that each have
a core formed by a support particle, and
a shell, that covers between 10 and 100% of the surface of the support particle and which is formed by at least one surface layer of the functionalising particles,
wherein the total roughness of the surface of the functionalising layer at the scale of the grain is less than 10 μm.

2. The multimaterial powder according to claim 1 , wherein the functionalising particles have a median particle size distribution greater than or equal to 100 nm.

3. The multimaterial powder according to claim 1 , wherein the proportion of the support particles covered by the functionalising layer is between 0.8 and 1.

4. The multimaterial powder according to claim 1 , wherein the median particle size distribution of the support particles is between 1 and 45 μm.

5. The multimaterial powder according to claim 1 , wherein the composite grains have a spherical morphology.

6. The multimaterial powder according to claim 1 , wherein the support particles are metallic, ceramic or organic particles.

7. The multimaterial powder according to claim 1 , wherein the functionalising particles are ceramic, and/or metallic, and/or organic particles and/or particles that include at least one element selected from the group consisting of boron, carbon, oxygen and/or nitrogen.

8. The multimaterial powder according to claim 1 , including a material for additive synthesis and/or for surface treatments by spraying.

9. A method for producing the multimaterial powder according to claim 1 , the method comprising:
providing a circulating fluidised-bed reactor as a reactor;
introducing the support particles are introduced into the reactor in order to stir them and heat them via pneumatic and/or hydraulic or mechanical means;
producing a suspension of the functionalising particles is produced in a mixture of organic solvent and organic binder; and
grafting of the functionalising particles on the support particles in the reactor by spraying the suspension on the support particles is carried out.

10. The method for producing the multimaterial powder according to claim 9 , wherein:
the reactor is a high-energy mechanical crusher type reactor;
the support particles and the functionalising particles are introduced into the high-energy mechanical crusher type reactor;
in the high-energy mechanical crusher type reactor, the grafting of the functionalising particles on the support particles in the high-energy mechanical crusher type reactor occurs by a mechanical action at a temperature between 0° C. and +150° C. is carried out.

11. The method for producing the multimaterial powder according to claim 10 , wherein the temperature at which the grafting is carried out is between 10° C. and 80° C.

12. The method for producing the multimaterial powder according to claim 9 , further comprising: heating and/or surface treating of the composite grains, using a circulating fluidised bed after grafting.

13. The method for producing the multimaterial powder according to claim 9 , further comprising, in the case where the composite grains would not have a spherical morphology, spheroidizing the grains by a hot plasma fluidised bed.

Assignees

• Hydromecanique & Frottement

Inventors

• Iacob Constantin
• Bucher Sébastien
• Prost Fabrice
• Heau Christophe

Classifications

• C23C4/10

  Oxides, borides, carbides, nitrides or silicides; Mixtures thereof · CPC title

• C23C4/06

  Metallic material · CPC title

• B33Y70/10

  Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title

• B01J13/043

  Drying and spraying · CPC title

• B01J13/02 Primary

  Making microcapsules or microballoons {(for medical preparations A61K9/50)} · CPC title