Powder build material handling

Patent metadata

Field	Value
Publication number	US-11110660-B2
Application number	US-201616097608-A
Country	US
Kind code	B2
Filing date	Jul 22, 2016
Priority date	Jul 22, 2016
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

Disclosed is a powder build material handling system for a three-dimensional printer. The system comprises a delivery system. The delivery system is to carry powder build material in a flow of gas from a powder build material supply. The delivery system is to filter the flow of gas to separate the powder build material from the flow of gas. The delivery system is to direct the filtered flow of gas to the powder build material supply to form a closed system.

First claim

What is claimed is:

1. A powder build material handling system for a three-dimensional printer, the system comprising:
a reservoir at a location physically separate from a build area, to store a supply of powder build material; and
a delivery system to carry powder build material in a flow of gas from the reservoir, to filter the flow of gas to separate the powder build material from the flow of gas, to deposit powder build material separated from the flow of gas to a powder deposition zone in the build area, and to direct the filtered flow of gas to the reservoir to form a closed system.

2. The system of claim 1 , wherein the delivery system comprises a heater to heat the flow of gas.

3. The system of claim 1 , wherein the delivery system comprises a heater is to heat the filtered flow of gas.

4. The system of claim 3 , wherein the heater is to decrease its energy output over time to maintain a constant temperature of the flow of gas.

5. The system of claim 3 , wherein the delivery system comprises:
a first flow path to connect an outlet of the reservoir to an inlet of the powder deposition zone;
a second flow path to connect an outlet of the powder deposition zone to an inlet of the reservoir; and
a pump to circulate a flow of gas along the first flow path and the second flow path via the reservoir and the powder deposition zone;
wherein the heater is to heat the flow of gas as the flow of gas passes along the second flow path.

6. The system of claim 5 , wherein the delivery system comprises a filter to filter powder build material from the flow of gas at the outlet of the powder deposition zone.

7. The system of claim 1 , wherein the delivery system comprises a vacuum pump to generate the flow of gas.

8. The system of claim 1 , comprising a powder build material distributor to distribute powder build material separated from the flow of gas and deposited in the powder deposition zone.

9. The system of claim 1 , comprising a powder sampler to separate a sample of powder build material from powder build material in the reservoir and deposit the sample in the flow of gas.

10. The system of claim 9 , wherein the powder sampler is to separate a sample of powder build material from powder build material in the reservoir at intervals dependent on a type of powder build material in the reservoir, a flow rate of the flow of gas, and/or a quantity of powder build material to be delivered to the powder deposition zone.

11. A method for a three-dimensional printer, comprising:
storing a supply of powder build material in a reservoir at a location physically separate from a build area of the printer;
transporting, in a flow of gas, powder build material from the reservoir;
filtering the flow of gas to separate the powder build material from the flow of gas;
depositing powder build material separated from the flow of gas to a powder deposition zone in the build area; and
returning the flow of gas to the reservoir after the filtering.

12. The method of claim 11 , comprising heating the flow of gas.

13. The method of claim 12 , wherein the heating comprises heating the flow of gas to a predetermined temperature in dependence on a property of the powder build material.

14. The method of claim 11 , comprising depositing a homogeneous sample of powder build material in the flow of gas at the reservoir.

15. The method of claim 11 , comprising varying a flow rate of the flow of gas in dependence on a particle size of the powder build material, a bulk density of the powder build material, and/or a flowability of the powder build material.

16. The method of claim 11 , comprising varying a flow rate of the flow of gas in dependence on a quantity of powder build material to be carried in the flow of gas over a period of time and/or a quantity of powder build material to be delivered to the powder desposition zone over a period of time.

17. The method of claim 12 , wherein the heating comprises decreasing an energy output over time whilst maintaining a constant temperature of the flow of gas.

Assignees

• Hewlett Packard Development Co

Inventors

• Zamorano Alvear Juan Manuel
• De Santiago Dominguez Sergio
• Granados Asensio Vicente

Classifications

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• C04B2111/00181

  Mixtures specially adapted for three-dimensional printing (3DP), stereo-lithography or prototyping · CPC title

• B33Y70/10

  Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title

• B29C64/329 Primary

  using hoppers · CPC title

• B29C64/295

  Heating elements · CPC title