Mixer

Patent metadata

Field	Value
Publication number	US-11110408-B2
Application number	US-202016848160-A
Country	US
Kind code	B2
Filing date	Apr 14, 2020
Priority date	Apr 16, 2019
Publication date	Sep 7, 2021
Grant date	Sep 7, 2021

Abstract

A mixer for an exhaust system of an internal combustion engine includes a plate-shaped mixer body (26) with an incoming flow side (36) to be arranged oriented in the upstream direction in relation to an exhaust gas flow (HA1) and with an outflow side (38) to be arranged oriented in the downstream direction in relation to the exhaust gas flow (HA1), a first exhaust gas flow-through opening (30) in the mixer body (26), a reactant-receiving body (42) carried on the mixer body (26) in the area of the first exhaust gas flow-through opening (30), as well as a plurality of second exhaust gas flow-through openings (34) in the mixer body (26). The second exhaust gas flow-through openings (34) are arranged surrounding the first exhaust gas flow-through opening (30) in the mixer body (26).

First claim

What is claimed is:

1. A mixer for an exhaust system of an internal combustion engine, the mixer comprising:
a plate-shaped mixer body with an incoming flow side to be arranged oriented in an upstream direction in relation to an exhaust gas flow directed in an exhaust gas principal flow direction, and with an outflow side to be arranged oriented in a downstream direction in relation to the exhaust gas flow;
a first exhaust gas flow-through opening in the mixer body, wherein the first exhaust gas flow-through opening is configured so as to be elongated in a direction of a first exhaust gas flow-through opening longitudinal axis extending essentially at right angles to the exhaust gas principal flow direction;
a reactant-receiving body carried on the mixer body in an area of the first exhaust gas flow-through opening, wherein the reactant-receiving body defines a reactant-receiving body flow-through duct, through which exhaust gas can flow, and wherein the reactant-receiving body has a V-shaped reactant-receiving area tapering in a direction of the first exhaust gas flow-through opening longitudinal axis; and
a plurality of second exhaust gas flow-through openings in the mixer body, wherein the second exhaust gas flow-through openings are arranged surrounding the first exhaust gas flow-through opening in the mixer body;
wherein, in association with at least one second exhaust gas flow-through opening, the mixer body comprises a bulge, which protrudes on the outflow side and is open on a side facing the first exhaust gas flow-through opening.

2. The mixer in accordance with claim 1 , wherein:
the first exhaust gas flow-through opening is configured with an opening edge protruding on the outflow side.

3. The mixer in accordance with claim 2 , wherein:
the reactant-receiving body is carried on the opening edge; or
the reactant-receiving body is configured as protruding over the opening edge on the outflow side of the mixer body; or
the reactant-receiving body is carried on the opening edge and the reactant-receiving body is configured as protruding over the opening edge on the outflow side of the mixer body.

4. The mixer in accordance with claim 1 , wherein the bulge has an essentially spherical cap segment shape.

5. The mixer in accordance with claim 1 , wherein:
the reactant-receiving body comprises two mounting plate sections arranged bent at an angle to one another in the reactant-receiving area; and
at least one reactant passage opening, which is open toward the reactant-receiving body flow-through duct, is provided in at least one of the mounting plate sections.

6. The mixer in accordance with claim 5 , wherein:
the reactant-receiving body has a central area, which has an essentially ring segment configuration and encloses the reactant-receiving body flow-through duct in some areas; and
the mounting plate sections extend toward one another, essentially uncurved, starting from the central area.

7. An exhaust system for an internal combustion engine, the exhaust system comprising:
a mixer housing;
a first exhaust gas-carrying conduit adjoining the mixer housing in an upstream end area of the mixer housing;
a second exhaust gas-carrying conduit adjoining the mixer housing in a downstream end area of the mixer housing;
a mixer arranged in a mixer carrying area of the mixer housing, wherein the mixer is arranged with an incoming flow side facing the first exhaust gas-carrying conduit, the mixer comprising:
a plate-shaped mixer body with an incoming flow side arranged oriented in an upstream direction in relation to an exhaust gas flow directed in an exhaust gas principal flow direction in the first exhaust gas-carrying conduit and with an outflow side to be arranged oriented in a downstream direction in relation to the exhaust gas flow;
a first exhaust gas flow-through opening in the mixer body, wherein the first exhaust gas flow-through opening is configured so as to be elongated in a direction of a first exhaust gas flow-through opening longitudinal axis extending essentially at right angles to the exhaust gas principal flow direction;
a reactant-receiving body carried on the mixer body in an area of the first exhaust gas flow-through opening, wherein the reactant-receiving body defines a reactant-receiving body flow-through duct, through which exhaust gas can flow, and wherein the reactant-receiving body has a V-shaped reactant-receiving area tapering in a direction of the first exhaust gas flow-through opening longitudinal axis; and
a plurality of second exhaust gas flow-through openings in the mixer body, wherein the second exhaust gas flow-through openings are arranged surrounding the first exhaust gas flow-through opening in the mixer body; and

a reactant release device arranged downstream in relation to the mixer body at the mixer housing, for a release of reactant with a reactant principal direction of release directed toward the reactant-receiving body;
wherein, in association with at least one second exhaust gas flow-through opening, the mixer body comprises a bulge, which protrudes on the outflow side and is open on a side facing the first exhaust gas flow-through opening.

8. The exhaust system in accordance with claim 7 , wherein:
the incoming flow side of the mixer body is arranged essentially at right angles to the exhaust gas principal flow direction; and
a reactant principal direction of release is essentially at right angles to the exhaust gas principal direction of flow in the first exhaust gas-carrying conduit.

9. The exhaust system in accordance with claim 7 , wherein:
a flow deflection area is formed in the mixer housing adjoining the mixer carrying area; and
an exhaust gas principal direction of flow in the mixer housing, downstream of the flow deflection area, is approximately at right angles to an exhaust gas principal direction of flow in the mixer housing upstream of the flow deflection area.

10. The exhaust system in accordance with claim 7 , further comprising an exhaust gas treatment unit arranged in the first exhaust gas-carrying conduit.

11. The exhaust system in accordance with claim 10 , wherein the exhaust gas treatment unit is comprised of an oxidation catalytic converter or a particle filter or an NOx storage catalytic converter, or any combination of an oxidation catalytic converter and a particle filter and an NOx storage catalytic converter.

12. The exhaust system in accordance with claim 7 , further comprising an exhaust gas treatment unit arranged in the second exhaust gas-carrying conduit.

13. The exhaust system in accordance with claim 12 , wherein the exhaust gas treatment unit is comprised of a selective catalytic reduction catalytic converter.

14. The exhaust system in accordance with claim 7 , wherein:
the first exhaust gas flow-through opening is configured so as to be elongated in a direction of a first exhaust gas flow-through opening longitudinal axis; or
the first exhaust gas flow-through opening is configured with an opening edge protruding on the outflow side; or
the first exhaust gas flow-through opening is configured so as to be elongated in a direction of a first exhaust gas flow-through opening longitudinal axis and the first exhaust gas flow-through opening is configured with an opening edge protruding on the outflow side.

15. The exhaust system in accordance with claim 14 , wherein:
the reactant-receiving body is carried on the opening edge; or
the reactant-receiving body is configured as protruding over the opening edge on the outflow side of the mixer body; or
the reactant-receiving body is carried on the opening ed

Assignees

• Eberspaecher Exhaust Tech Gmbh

Inventors

• Kurpejovic Enver
• Hass Ruben
• Schwarz Roland
• Karch Adam
• Preisser Elke

Classifications

• B01F23/2132

  using nozzles · CPC title

• B01F25/3131

  with additional mixing means other than injector mixers, e.g. screens, baffles or rotating elements · CPC title

• B01F25/4522 Primary

  the components being pressed through porous bodies, e.g. flat plates, blocks or cylinders, which obstruct the whole diameter of the tube (B01F25/45243 takes precedence) · CPC title

• B01F2025/931

  Flow guiding elements surrounding feed openings, e.g. jet nozzles · CPC title

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title