Optical fiber array, fiber fixing substrate, and method for manufacturing optical fiber array

Patent metadata

Field	Value
Publication number	US-11099326-B2
Application number	US-201917043458-A
Country	US
Kind code	B2
Filing date	Jan 18, 2019
Priority date	May 9, 2018
Publication date	Aug 24, 2021
Grant date	Aug 24, 2021

Abstract

An optical fiber array includes: optical fibers that each include a fusion part; and a substrate on which fiber grooves are formed along a longitudinal direction of the optical fibers. The optical fibers are aligned in a width direction of the optical fibers. The fiber grooves are aligned in the width direction. The fusion parts are disposed on the substrate. The fusion parts of two adjacent optical fibers are disposed in different positions from each other in the longitudinal direction.

First claim

The invention claimed is:

1. An optical fiber array comprising:
optical fibers that each comprise a fusion part, wherein the optical fibers are aligned in a width direction of the optical fibers; and
a substrate on which fiber grooves are formed along a longitudinal direction of the optical fibers, wherein
the fiber grooves are aligned in the width direction,
the fusion parts are disposed on the substrate, and
the fusion parts of two adjacent optical fibers are disposed in different positions from each other in the longitudinal direction.

2. The optical fiber array according claim 1 , further comprising:
a fixing member that sandwiches the optical fibers between the substrate and the fixing member, wherein
the optical fibers are disposed in the fiber grooves.

3. The optical fiber array according to claim 2 , wherein
the substrate comprises a clearance part over positions of the fusion parts, and
the clearance part has a recessed shape.

4. The optical fiber array according to claim 3 , wherein
the clearance part comprises: a first clearance part and a second clearance part,
the first clearance part and the second clearance part are disposed in different positions in the longitudinal direction, and
the fiber grooves are formed between the first clearance part and the second clearance part.

5. The optical fiber array according to claim 1 , wherein
the substrate comprises a clearance part over positions of the fusion parts, and
the clearance part has a recessed shape.

6. The optical fiber array according claim 5 , wherein
the clearance part comprises: a first clearance part and a second clearance part,
the first clearance part and the second clearance part are disposed in different positions in the longitudinal direction, and
the fiber grooves are formed between the first clearance part and the second clearance part.

7. The optical fiber array according to claim 1 , wherein the optical fibers are disposed on the substrate to cause positions of the fusion parts in the longitudinal direction to be staggered.

8. A fiber fixing substrate comprising:
fiber grooves that are formed along a longitudinal direction of an optical fiber and that are aligned in a width direction of the optical fiber, wherein the optical fiber comprises a fusion part and is disposed in one of the fiber grooves; and
a first clearance part and a second clearance part, wherein
the first clearance part has a recessed shape, and
the first clearance part and the second clearance part are disposed on the fusion part in different positions in the longitudinal direction.

9. A method for manufacturing an optical fiber array, comprising:
aligning optical fibers that each comprise a fusion part in a width direction of the optical fibers;
disposing the fusion parts on a substrate such that the fusion parts of two adjacent optical fibers are disposed in different positions from each other in a longitudinal direction of the optical fibers, wherein
fiber grooves are formed on the substrate along the longitudinal direction and aligned in the width direction.

10. The method for manufacturing an optical fiber array according to claim 9 , further comprising:
alternately disposing, in some of the fiber grooves, the optical fibers in which the fusion parts have a common position in the longitudinal direction; and thereafter disposing, in the remaining fiber grooves, the optical fibers in which the fusion parts have another common position in the longitudinal direction.

Assignees

• Fujikura Ltd

Inventors

• Kanno Shuhei

Classifications

• G02B6/3636 Primary

  the mechanical coupling means being grooves (G02B6/3652 takes precedence) · CPC title

• G02B6/255 Primary

  Splicing of light guides, e.g. by fusion or bonding · CPC title

• G02B6/2558

  Reinforcement of splice joint · CPC title

• G02B6/2551

  using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch · CPC title