Impeller and method for producing such an impeller

Patent metadata

Field	Value
Publication number	US-11098728-B2
Application number	US-201615549482-A
Country	US
Kind code	B2
Filing date	Feb 1, 2016
Priority date	Feb 9, 2015
Publication date	Aug 24, 2021
Grant date	Aug 24, 2021

Abstract

An impeller includes a central, shaft or a tube for mounting on a shaft, a hollow hub is located around the shaft or tube, and a series of blades are attached to the outside of the hub by their bases. A reinforcing rib is provided for each blade, and extends on the shaft or tube in a radial direction and forms a facial connection between the shaft or tube and the inside of the hub at a position opposite the attachment of the base of a blade concerned.

First claim

The invention claimed is:

1. An impeller comprising:
a central shaft or a central tube for mounting on the central shaft;
a hub provided around the central shaft or the central tube, the hub having a hollow space with an outside and an inside, with the inside of the hub being oriented towards the central shaft or the central tube;
a series of blades that are attached to the outside of the hub by respective bases of each of the blades,
wherein for each of the blades, or at least some of the blades, a reinforcing rib is provided that extends from the central shaft or the central tube in a radial direction and forms a radial connection between the central shaft or the central tube and the inside of the hub at a position opposite to an attachment of the base of the blade,
wherein each of the reinforcing ribs respectively include a head at a location of attachment of the reinforcing rib on the inside of the hub, and the respective bases of each of the blades include a footprint, the footprint being defined by an area at a location of attachment of the base of the blade to the outside of the hub, and the head at the location of attachment of the reinforcing rib on the inside of the hub is located within the footprint, and
wherein a center line of the head at the location of attachment of the reinforcing rib on the inside of the hub for each of the reinforcing ribs is shifted within the footprint such that the center line of the head at the location of attachment of the reinforcing rib on the inside of the hub for each of the reinforcing ribs is offset from a center line of the footprint.

2. The impeller according to claim 1 , wherein for each of the blades, the reinforcing rib is provided.

3. The impeller according to claim 1 , wherein each of the reinforcing ribs extends over an entire length of the respective base of the corresponding blade.

4. The impeller according to claim 1 , wherein the location of attachment of the reinforcing ribs located within the footprint is shifted in a direction of rotation of the impeller.

5. The impeller according to claim 1 , wherein the impeller is a centrifugal impeller whose hub increases in diameter in an axial direction from a first end to a second end, wherein a back wall is provided at the second end, the back wall having a surface transverse to the central shaft or the central tube such that the back wall at least partially closes off the hollow space of the hub, and wherein each of the reinforcing ribs are directly connected to the back wall.

6. The impeller according to claim 5 , wherein a thickness of the back wall increases in the radial direction towards the central shaft or the central tube.

7. The impeller according to claim 5 , wherein a thickness of the hub increases in the axial direction towards the back wall.

8. The impeller according to claim 5 , wherein a thickness of each of the reinforcing ribs increases towards the connection to the back wall.

9. The impeller according to claim 1 , wherein the central shaft or the central tube is provided with holes that form a connection between the hollow space of the hub and a surrounding of the impeller.

10. The impeller according to claim 9 , wherein the holes in the central shaft or the central tube are sealed.

11. The impeller according to claim 1 , wherein a shroud is provided around the hub, the shroud connecting the blades together at heads of the blades.

12. The impeller according to claim 1 , wherein attaching portions provided between the reinforcing ribs and a remaining portion of the impeller are rounded.

13. A method for producing an impeller, the method comprising:
providing a central shaft or a central tube;
providing a back wall on the central shaft or the central tube;
providing a hub having a hollow space with blades attached to an outside of the hub by respective bases of each of the blades;
providing a reinforcing rib on the central shaft or the central tube for each blade or for at least a number of the blades, wherein the reinforcing ribs on the central shaft or the central tube extend in a radial direction and form a radial connection between the central shaft or the central tube and an inside of the hub at a place opposite to an attachment of the base of the corresponding blade,
wherein each of the reinforcing ribs is provided such that
the reinforcing rib includes a head at a location of attachment of the reinforcing rib on the inside of the hub, and the respective bases of each of the blades include footprint, the footprint being defined by an area at a location of attachment of the base of the blade to the outside of the hub, and the head at the location of attachment of the reinforcing rib on the inside of the hub is located within the footprint, and
a center line of the head at the location of attachment of the reinforcing rib on the inside of the hub for each of the reinforcing ribs is shifted within the footprint such that the center line of the head at the location of attachment of the reinforcing rib on the inside of the hub for each of the reinforcing ribs is offset from a center line of the footprint.

14. The A method according to claim 13 , wherein steps of the method are implemented by means of an additive production method.

15. The A method according to claim 14 , wherein the steps of the method comprises fusing powder material by laser or by focusing an electron beam.

16. The method according to claim 15 , wherein the fusion of the powder material comprises at least partly melting or sintering the powder material.

17. The impeller according to claim 1 , wherein the location of attachment of the reinforcing ribs located within the footprint is shifted slightly sideways with respect to the center line of the footprint of the corresponding blade in a direction against a direction of rotation of the impeller.

18. The impeller according to claim 1 , wherein a thickness of the reinforcing ribs increases towards the central shaft or the central tube.

19. The impeller according to claim 1 , wherein a thickness of each of the reinforcing ribs is provided as a thickness gradient such that a uniform stress distribution in the impeller is obtained.

20. The impeller according to claim 1 , further comprising a solid ring at an end of the hub where the impeller is balanced by local removal of material from the solid ring.

Assignees

• Atlas Copco Airpower Nv

Inventors

• Pulnikov Aleksandr
• Roskam Edwin Emiel

Classifications

• B22F10/25

  Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS] · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• F04D29/28 Primary

  for centrifugal or helico-centrifugal pumps {for radial-flow or helico-centrifugal pumps} · CPC title