Thermostat and coolant passage structure

Patent metadata

Field	Value
Publication number	US-11098637-B2
Application number	US-201916580278-A
Country	US
Kind code	B2
Filing date	Sep 24, 2019
Priority date	Oct 19, 2018
Publication date	Aug 24, 2021
Grant date	Aug 24, 2021

Abstract

A thermostat includes a valve member. The valve member has an insertion hole. The insertion hole is constituted by a first protective member and a second protective member. A shaft of a jiggle valve extends through the insertion hole. The jiggle valve has a substantially spherical head connected to an end of the shaft. The head closes the insertion hole by contacting the peripheral edge of the opening of the insertion hole. The materials of the first protective member and the second protective member each have a Vickers hardness higher than that of the valve member, which is part of the valve member other than the protective members.

First claim

The invention claimed is:

1. A thermostat provided in a middle of a coolant passage of a coolant circulation system employed in a vehicle, the thermostat comprising:
a thermostat housing that constitutes a part of the coolant passage;
a valve member that is arranged inside the thermostat housing and selectively opens and closes a flow path inside the thermostat housing; and
a jiggle valve that is attached to an insertion hole extending through the valve member, wherein the jiggle valve includes
a shaft that extends through the insertion hole, and
a head that is coupled to an upstream side of the shaft and is capable of closing the insertion hole, and
wherein the valve member includes
a first protective member configured to contact a downstream surface of the valve member, the first protective member including a first open edge of the insertion hole,
a second protective member configured to contact an upstream surface of the valve member, the second protective member including a second open edge of the insertion hole, and
a valve main body other than the first and second protective members, and
wherein materials of the first and second protective members each have a Vickers hardness higher than that of the valve main body.

2. The thermostat according to claim 1 , wherein, in the valve member, an inner circumferential surface of the insertion hole is constituted by the first and second protective members.

3. The thermostat according to claim 1 , wherein
the jiggle valve includes a retaining portion that is coupled to a downstream side of the shaft and prevents the jiggle valve from coming off the insertion hole.

4. A coolant passage structure comprising:
a thermostat provided in a middle of a coolant passage of an internal combustion engine; and
an introduction passage that is connected to a downstream end of the thermostat and constitutes a part of the coolant passage, wherein the thermostat includes
a thermostat housing that constitutes a part of the coolant passage,
a valve member that is arranged inside the thermostat housing and selectively opens and closes a flow path of the thermostat housing, and
a jiggle valve that is attached to an insertion hole extending through the valve member, the jiggle valve includes
a shaft that extends through the insertion hole, and
a head that is coupled to an upstream side of the shaft and is capable of closing the insertion hole,

wherein the valve member includes
a first protective member configured to contact a downstream surface of the valve member, the first protective member including a first open edge of the insertion hole,
a second protective member configured to contact an upstream surface of the valve member, the second protective member including a second open edge of the insertion hole, and
a valve main body other than the first and second protective members,
wherein materials of the first and second protective members each have a Vickers hardness higher than that of the valve main body,

wherein the introduction passage is connected to a water jacket of a cylinder block in the internal combustion engine,
wherein in a state in which the internal combustion engine is mounted on a vehicle, a space on an upstream side of the valve member in the thermostat housing is arranged above a space on a downstream side of the valve member with the valve member in between, and
wherein an upper opening of the insertion hole is located above a section at which the introduction passage is connected to the water jacket of the cylinder block.

5. The coolant passage structure according to claim 4 , wherein
a lower opening of the insertion hole is located below the section at which the introduction passage is connected to the water jacket of the cylinder block, and
the first protective member projects upward with respect to a section of the valve member other than the first protective member.

Assignees

• Toyota Motor Co Ltd

Inventors

• Endo Yoshiki

Classifications

• F01P7/16 Primary

  by thermostatic control · CPC title

• F16K31/002

  actuated by temperature variation (thermo-electric F16K31/025) · CPC title

• F01P11/0285

  Venting devices · CPC title

• G05D23/1333

  measuring the temperature of incoming fluid · CPC title

• F01P7/165 Primary

  characterised by systems with two or more loops · CPC title