Underwater pipeline inspection crawler

Patent metadata

Field	Value
Publication number	US-11097428-B2
Application number	US-202016810498-A
Country	US
Kind code	B2
Filing date	Mar 5, 2020
Priority date	Sep 20, 2016
Publication date	Aug 24, 2021
Grant date	Aug 24, 2021

Abstract

A system for underwater inspection including an inspection crawler are provided. The inspection crawler includes a housing having first and second sides, a power source, a controller, an inspection tool, at least two driving wheels, and a moveable center of gravity. A method for traversing a weld joint with the inspection crawler having a moving mass is also provided. In the method, the crawler is parked proximate to the joint, and the mass is slid along a slide rail to the second end of the crawler distal to the joint. The first end of the crawler is then propelled over the joint and the mass is slid to the center of the crawler. A center portion of the crawler is then propelled over the joint and the mass is slid to the first end of the crawler. The second end of the crawler is then propelled over the joint.

First claim

What is claimed:

1. A system for underwater inspection, comprising:
an inspection crawler having:
a housing having a first side and an opposing second side, a power source, and a controller,
at least one inspection tool operatively connected to the housing,
at least two pairs of driving wheels attached to a bottom portion of the housing and being configured to propel the inspection crawler across a surface of a pipeline, and
a moveable center of gravity, wherein the moveable center of gravity is configured to selectively move along a sliding rail positioned within the housing during traverse across an obstacle on the surface of the pipeline,
wherein the obstacle is a weld joint and wherein a distance between one pair of the driving wheels and another pair of the driving wheels is longer than a width of the weld joint; and

at least one remotely operated vehicle (ROV), wherein the inspection crawler is configured to operate as a docking station for the ROV or to connect to the ROV.

2. The system of claim 1 , further comprising:
at least one communication unit located on top of a surface of a body of water and operatively connected to the inspection crawler, the at least one communication unit being configured to communicate aerially with one or more remote devices and communicate with the inspection crawler via a tether; and
at least one sea surface unit operatively connected to the at least one communication unit.

3. The system of claim 2 , wherein in at least one communication unit is configured to float on the surface of the water.

4. The system of claim 2 , wherein the at least one sea surface unit is configured to control operations of the inspection crawler via control signals.

5. The system of claim 2 , wherein each of the inspection crawler, communication unit, and sea surface unit comprise at least one transmitter and at least one receiver, and wherein the transmitters and receivers are configured to transmit and receive respectively, data and control signals.

6. The system of claim 1 , wherein the ROV is configured to assist the inspection crawler in underwater navigation when the ROV is docked in the inspection crawler.

7. The system of claim 1 , wherein the at least two pairs of driving wheels comprise three pairs of driving wheels.

8. The system of claim 1 , wherein the at least two pairs of driving wheels comprise a front-most pair, a front inner pair adjacent to the front-most pair, a rear-most pair, and a rear inner pair adjacent to the rear-most pair and the front inner pair.

9. The system of claim 8 , wherein the distance between the front-most pair and the rear inner pair is longer than a width of the weld joint.

10. The system of claim 8 , wherein the distance between the rear-most pair and the front inner pair is longer than a width of the weld joint.

11. The system of claim 1 , wherein the moveable center of gravity comprises internal components of the inspection crawler.

12. The system of claim 1 , wherein the moveable center of gravity moves in a horizontal direction along the sliding rail.

13. A method for traversing a weld joint along a surface of an underwater pipeline with an inspection crawler having a housing comprising a first end and a second end, a sliding rail located along the length of the housing from the first end to the second end and positioned within the housing, a moving mass configured to slide along the sliding rail to change the center of gravity of the inspection crawler, and at least two pairs of driving wheels operatively attached to a bottom surface of the inspection crawler, wherein a distance between one pair of the driving wheels and another pair of the driving wheels is longer than a width of the weld joint, the method comprising:
parking the inspection crawler at a location proximate to the weld joint;
sliding the mass along the slide rail to a position that is substantially at the second end of the inspection crawler, wherein the second end of the inspection crawler is distal to the weld joint relative to the first end of the inspection crawler;
propelling the first end of the inspection crawler over the weld joint;
sliding the mass along the sliding rail to a position that is substantially in the center of the inspection crawler;
propelling a center portion of the inspection crawler over the weld joint;
sliding the mass along the sliding rail to a position that is substantially at the first end of the inspection crawler; and
propelling the second end of the inspection crawler over the weld joint.

14. The method of claim 13 , wherein the step of propelling the first end of the inspection crawler over the weld joint comprises:
actuating at least a rear-most pair of driving wheels of the at least two pairs of driving wheels, thereby propelling a front-most pair of driving wheels of the at least two pairs of driving wheels and the first end of the inspection crawler across the weld joint.

15. The method of claim 13 , wherein the step of propelling the second end of the inspection crawler over the weld joint comprises:
actuating at least a front-most pair of driving wheels of the at least two pairs of driving wheels, thereby propelling a rear-most pair of driving wheels of the at least two pairs of driving wheels and the second end of the inspection crawler across the weld joint.

Assignees

• Saudi Arabian Oil Co

Inventors

• Al Nahwi Ammar
• Abdellatif Fadl
• Outa Ali
• Al-Taie Ihsan

Classifications

• B25J15/0028 Primary

  with movable, e.g. pivoting gripping jaw surfaces · CPC title

• B08B3/024 Primary

  Cleaning by means of spray elements moving over the surface to be cleaned · CPC title

• B62D57/00

  Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track (sledges B62B; motor sledges B62M) · CPC title

• G01N29/225 Primary

  Supports, positioning or alignment in moving situation · CPC title

• G01N2291/02854

  Length, thickness · CPC title