Synthesis of hierarchical nanocrystalline zeolites with controlled particle size and mesoporosity
US-8951498-B2 · Feb 10, 2015 · US
US11096911B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11096911-B2 |
| Application number | US-201816138591-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 21, 2018 |
| Priority date | Apr 4, 2017 |
| Publication date | Aug 24, 2021 |
| Grant date | Aug 24, 2021 |
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A mesosilicalite nanocarrier having a hierarchical silicalite characterized by a molar ratio of aluminum to silica in a range of 1:3000 to 1:1000. The hierarchical silicalite includes mesopores of a hexagonal structure, and micropores of silicalite structure with a microporous volume in the range of 0.05 cc/g to 0.1 cc/g. The nanocarrier has a mesophase content in the range of 30 wt % to 70 wt %, a microphase content in the range of 30 wt % to 70 wt %, and a mean pore diameter in the range of 1.5 nm to 5.5 nm. A method of preparing the stable mesosilicalite nanocarrier with hierarchical micro/mesopores to load an antioxidant or drug for targeted drug delivery is also described.
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The invention claimed is: 1. A method of preparing a mesosilicalite nanocarrier comprising: a hierarchical silicalite having a silica to aluminum molar ratio in a range of 1000:1 to 3000:1, comprising: a mesophase with mesopores of a hexagonal structure; and a microphase with micropores of a microporous volume in the range of 0.05 cc/g to 0.1 cc/g; wherein the mesophase content is in the range of 30% to 70% relative to a total weight of the nanocarrier, and the microphase content is in the range of 30% to 70% relative to the total weight of the nanocarrier; and wherein a mean pore diameter of the mesosilicalite nanocarrier is in the range of 1.5 nm to 5.5 nm, the method comprising: mixing a silica source with a template to form a first mixture, hydrothermally aging the first mixture at a temperature of 150° C.-200° C. for 24 hours to 86 hours to produce an aged first mixture; drying the aged first mixture to form a silicalite; treating the silicalite with an alkaline solution and a surfactant to form a second mixture; hydrothermally aging the second mixture at a temperature of 60° C.-120° C. for 12 hours to 36 hours at a rate of 3° C./min to 6° C./min to form an aged second mixture; neutralizing a pH of the aged second mixture; hydrothermally aging the aged second mixture at a temperature of 60° C.-120° C. for 12 hours to 36 hours at a rate of 3° C./min to 6° C./min to produce a third mixture; and drying the third mixture to form the mesosilicalite nanocarrier. 2. The method of claim 1 , wherein the silica source is colloidal silica. 3. The method of claim 2 , wherein the colloidal silica has a surface area in the range of 120 m 2 /g to 150 m 2 /g. 4. The method of claim 3 , wherein the colloidal silica has a density in the range of 1.15 g/mL to 1.35 g/mL at 20° C.-30° C. 5. The method of claim 1 , wherein the silicalite is a crystal having a crystal size of 1 μm to 5 μm. 6. The method of claim 1 , further comprising calcining the silicalite after the drying at a temperature in the range of 545° C.-605° C. for 5 hours to 11 hours and at a rate of 3° C./min to 6° C./min. 7. The method of claim 1 , further comprising calcining the mesosilicalite nanocarrier in a temperature range of 545° C.-605° C. 8. The method of claim 1 , wherein the template is tetrapropylammonium hydroxide. 9. The method of claim 1 , wherein the surfactant is at least one of an alkylammonium halide or an alkylammonium hydroxide. 10. The method of claim 9 , wherein the surfactant is cetyl trimethylammonium bromide. 11. The method of claim 1 , wherein the alkaline solution comprises a base selected from the group consisting of sodium hydroxide, potassium hydroxide, lithium hydroxide, and barium hydroxide in a concentration range of 0.1 M to 0.8 M. 12. The method of claim 1 , wherein the alkaline solution consists of sodium hydroxide in water at a concentration of 0.2 M to 0.7 M. 13. The method of claim 1 , further comprising loading the antioxidant into the mesosilicate nanocarrier, the loading comprising: drying the mesosilicate nanocarrier at 100° C.-120° C. for 72 hours to 86 hours; and mixing the dried mesosilicate nanocarrier with a solution of the antioxidant for 12 hours to 36 hours at 23° C.-30° C. to form the mesosilicate nanocarrier loaded with the antioxidant at 10% to 50% by weight of a total weight of the mesosilicate nanocarrier. 14. The method of claim 13 , wherein the solution of the antioxidant is an acidic aqueous solution. 15. The method of claim 13 , wherein the solution of the antioxidant has an antioxidant concentration of 0.25 g/L to 15 g/L.
having aromatic groups, e.g. sulindac, 2-aryl-propionic acids, ethacrynic acid {(cannabinoids A61K31/658)} · CPC title
comprising silica or silicate · CPC title
Thermal treatment, e.g. calcining or pyrolizing · CPC title
being in the range 0.5-1.0 ml/g · CPC title
Silicates, i.e. so-called metallosilicalites or metallozeosilites · CPC title
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