Regenerative electrical power system with state of charge management in view of predicted and-or scheduled stopover auxiliary power requirements

Patent metadata

Field	Value
Publication number	US-11094988-B2
Application number	US-201816237504-A
Country	US
Kind code	B2
Filing date	Dec 31, 2018
Priority date	Dec 31, 2017
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

Systems and methods to control recapture and use of energy to provide an APU include a vehicle having an electrically powered drive axle to provide supplemental torque to the vehicle to supplement primary motive forces applied through a separate drivetrain powered by a fuel-fed engine of the vehicle. The vehicle further includes an energy store to supply the electrically powered drive axle with electrical power or receive energy recovered using the electrically powered drive axle. The vehicle also includes the APU coupled to receive electrical power from the energy store for stopover operation and without idling of the fuel-fed engine. Further, the vehicle includes a hybrid control system for managing, based on an estimated travel time to a stopover location, an SoC of the energy store while the vehicle travels over a roadway to provide a target SoC of the energy store when the vehicle arrives at the stopover location.

First claim

What is claimed is:

1. A vehicle comprising:
an electrically powered drive axle configured to supply supplemental torque to one or more wheels of the vehicle and to thereby supplement, while the vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain powered by a fuel-fed engine of the vehicle;
an energy store on the vehicle, the energy store configured to supply the electrically powered drive axle with electrical power in a first mode of operation and further configured to receive energy recovered using the electrically powered drive axle in a second mode of operation;
an auxiliary power unit (APU) on the vehicle, the auxiliary power unit coupled to receive electrical power from the energy store, wherein for stopover operation and without idling of the fuel-fed engine, the energy store powers the auxiliary power unit; and
a hybrid control system for controllably managing, based at least partly on an estimated travel time to a stopover location, a state of charge (SoC) of the energy store while the vehicle travels over the roadway to provide a desired SoC of the energy store when the vehicle arrives at the stopover location, wherein
the hybrid control system maintains a machine-readable encoding of a dynamic weight value that specifies usage of the fuel-fed engine that powers the separate drivetrain, relative to usage of the energy store that powers the electrically powered drive axle; and
the hybrid control system controllably manages the SoC of the energy store by controllably managing the dynamic weight value.

2. The vehicle of claim 1 ,
wherein the hybrid control system determines the dynamic weight value using the estimated travel time to the stopover location.

3. The vehicle of claim 1 ,
wherein as the estimated time to the stopover location decreases, the hybrid control system increases the dynamic weight value.

4. The vehicle of claim 1 ,
wherein the vehicle includes a towed vehicle, a towing vehicle, or a combination thereof.

5. The vehicle of claim 1 , further comprising:
a user device including an operator interface;
wherein a vehicle operator manually initiates, via the operator interface, an increase in the SoC of the energy store by the hybrid control system.

6. The vehicle of claim 5 , wherein the user device includes an electronic logging device (ELD).

7. A vehicle comprising:
an electrically powered drive axle configured to supply supplemental torque to one or more wheels of the vehicle and to thereby supplement, while the vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain powered by a fuel-fed engine of the vehicle;
an energy store on the vehicle, the energy store configured to supply the electrically powered drive axle with electrical power in a first mode of operation and further configured to receive energy recovered using the electrically powered drive axle in a second mode of operation;
an auxiliary power unit (APU) on the vehicle, the auxiliary power unit coupled to receive electrical power from the energy store, wherein for stopover operation and without idling of the fuel-fed engine, the energy store powers the auxiliary power unit; and
a hybrid control system for controllably managing, based at least partly on an estimated travel time to a stopover location, a state of charge (SoC) of the energy store while the vehicle travels over the roadway to provide a desired SoC of the energy store when the vehicle arrives at the stopover location,
wherein the estimated travel time to the stopover location includes one of (i) a first estimated travel time to a mandatory rest period, (ii) a second estimated travel time to a prior stopover location, and (iii) a third estimated travel time to a designated stopover location pre-assigned by a fleet manager or a vehicle operator;
wherein the hybrid control system controllable manages the SoC of the energy store by controllably managing a dynamic weight value that specifies usage of the fuel-fed engine relative to usage of the energy store; and
wherein the hybrid control system determines the dynamic weight value using the estimated travel time to the stopover location.

8. The vehicle of claim 7 ,
wherein as the vehicle travels over the roadway, and based on a vehicle operator continuous driving time and on a vehicle operator driving time limit, using the hybrid control system to computationally determine an estimated travel time to a mandatory rest period, and based on the estimated travel time to the mandatory rest period, using the hybrid control system to update the dynamic weight value.

9. The vehicle of claim 7 ,
wherein the hybrid control system includes a machine-readable encoding of a list of global positioning system (GPS) coordinates of a plurality of prior stopover locations,
wherein the hybrid control system computationally determines, based on a current GPS location of the vehicle and on the list of GPS coordinates of the plurality of prior stopover locations, an estimated travel time between the current GPS location of the vehicle and each plurality of prior stopover locations, and
wherein as the vehicle travels over the roadway, and based on the estimated travel time to a closest one of the plurality of prior stopover locations, using the hybrid control system to update the dynamic weight value.

10. The vehicle of claim 9 ,
wherein the hybrid control system computationally determines, based on the current GPS location of the vehicle and on a filtered list of GPS coordinates of the plurality of prior stopover locations that includes prior stopover locations along a projected route of the vehicle, an estimated travel time between the current GPS location of the vehicle and each of the stopover locations along the projected route of the vehicle.

11. The vehicle of claim 7 ,
wherein the hybrid control system includes a machine-readable encoding of global positioning system (GPS) coordinates of a designated stopover location pre-assigned by a fleet manager or a vehicle operator,
wherein the hybrid control system computationally determines, based on a current GPS location of the vehicle and on the GPS coordinates of the designated stopover location, an estimated travel time between the current GPS location of the vehicle and the designated stopover location, and
wherein as the vehicle travels over the roadway, and based on the estimated travel time the designated stopover location, using the hybrid control system to update the dynamic weight value.

12. The vehicle of claim 7 , wherein the vehicle includes a towed vehicle, a towing vehicle, or a combination thereof.

13. The vehicle of claim 7 , further comprising:
a user device including an operator interface;
wherein a vehicle operator manually initiates, via the operator interface, an increase in the SoC of the energy store by the hybrid control system.

14. The vehicle of claim 13 , wherein the user device includes an electronic logging device (ELD).

15. A vehicle comprising:
an electrically powered drive axle configured to supply supplemental torque to one or more wheels of the vehicle and to thereby supplement, while the vehicle travels over a roadway and in at least some modes of operation, primary motive forces applied through a separate drivetrain powered by a fuel-fed engine of the vehicle;
an energy store on the vehicle, the energy store configured to supply the electrically powered drive axle with electrical power in a first mode of operation and further configured to receive energy recovered usin

Assignees

• Hyliion Inc

Inventors

• Richter Roger
• Culbertson Morgan

Classifications

• H01M50/20 Primary

  Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46) · CPC title

• Y02T10/62

  Hybrid vehicles · CPC title

• B60L50/64

  Constructional details of batteries specially adapted for electric vehicles · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• B60L15/2045

  for optimising the use of energy · CPC title