Electrode, membrane electrode assembly, electrochemical cell, stack, fuel cell, vehicle and flying object

Patent metadata

Field	Value
Publication number	US-11094954-B2
Application number	US-201815907902-A
Country	US
Kind code	B2
Filing date	Feb 28, 2018
Priority date	Sep 21, 2017
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

An electrode of an embodiment includes a catalyst layer having pores. A mode diameter of the pores is 10 μm or more and 100 μm or less. The catalyst layer may have a thickness of 0.05 μm or more and 3.0 μm or less. A value of the mode diameter of the pores may three times or more a value of a thickness of the catalyst layer.

First claim

What is claimed is:

1. An electrode, comprising:
a catalyst layer comprising pores,
wherein a mode diameter of the pores is in a range of from 10 to 100 μm,
wherein the catalyst layer comprises a catalyst unit,
wherein the catalyst unit has a porous structure or a laminated structure,
wherein the porous structure and the laminated structure comprise nanosheets and gap layers, and
wherein the nanosheets have no carrier of the catalyst layer,
wherein the catalyst layer consists of noble metal, both of noble metal and an element M, an oxide of noble metal, or a mixed oxide of noble metal and an element M,
wherein the noble metal is at least one selected from the group consisting of Pt, Ru, Rh, Os, Ir, Pd, and Au,
wherein the element M is at least one selected from the group consisting of Co, Ni, Fe, Mn, Ta, W, Hf, Si, Mo, Ti, Zr, Nb, V, Cr, Al, and Sn,
wherein an area ratio of the pores is a ratio of a measured area of the pores to a main surface of the catalyst layer,
wherein the area ratio of the pores is 20% or more and 60% or less, and
a crack connecting the pores, wherein a length/width of the crack, which is an aspect ratio of the crack, is 10 or more.

2. The electrode of claim 1 , wherein the catalyst layer has a thickness in a range of from 0.05 to 3.0 μm.

3. The electrode of claim 1 , wherein a value of the mode diameter of the pores is three times or more a value of a thickness of the catalyst layer.

4. The electrode of claim 1 , wherein a value of the mode diameter of the pores is ten times or more a value of a thickness of the catalyst layer.

5. The electrode of claim 1 , wherein the mode diameter of the pores is in a range of from 10 to 50 μm.

6. The electrode of claim 1 , wherein the catalyst layer has porosity in a range of from 50 to 90 vol.%.

7. The electrode according to claim 1 ,
wherein the area ratio of the pores having a diameter of 10 μm or more in the catalyst layer is in a range of from 10 to 55%.

8. The electrode of claim 1 , further comprising:
a support,
wherein the support comprises a water management layer and a gas diffusion layer, and wherein the water management layer is disposed between the catalyst layer and the gas diffusion layer.

9. The electrode of claim 8 , wherein the water management layer has a thickness in a range of from 2 to 70 μm.

10. A membrane electrode assembly, comprising the electrode of claim 1 .

11. An electrochemical cell, comprising the membrane electrode assembly of claim 10 .

12. A stack, comprising the membrane electrode assembly of claim 10 .

13. A fuel cell, comprising the membrane electrode assembly of claim 10 .

14. A fuel cell, comprising the electrochemical cell of claim 11 .

15. A fuel cell, comprising the stack of claim 12 .

16. A vehicle, comprising the fuel cell of claim 13 .

17. A flying object, comprising the fuel cell of claim 13 .

18. The electrode according to claim 1 , wherein the pores are present where the catalyst unit is absent.

Assignees

• Toshiba Kk

Inventors

• Fukazawa Taishi
• Mei Wu
• Kanai Yuta

Classifications

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• Y02T90/40

  Application of hydrogen technology to transportation, e.g. using fuel cells · CPC title

• H01M8/0245

  in the form of layered or coated products · CPC title

• H01M8/1004 Primary

  characterised by membrane-electrode assemblies [MEA] (H01M8/12 takes precedence) · CPC title

• H01M4/8626

  characterised by the form · CPC title