Light emitting apparatus

Patent metadata

Field	Value
Publication number	US-11094859-B2
Application number	US-201916546695-A
Country	US
Kind code	B2
Filing date	Aug 21, 2019
Priority date	Sep 3, 2018
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

Disclosed is a light emitting apparatus including: a first substrate having light transmissive property and flexibility with a conductive layer; a second substrate having light transmissive property and flexibility and arranged to face the first substrate; a plurality of light emitting elements including an electrode connected to the conductive layer and arranged between the first and second substrates; and a resin layer having light transmissive property and flexibility and arranged between the first and second substrates to hold the plurality of light emitting elements. A temperature for a maximum mechanical loss tangent tan δ in dynamic viscoelasticity of the resin layer is 117° C. or higher.

First claim

The invention claimed is:

1. A light emitting apparatus comprising:
a first substrate having light transmissive property and flexibility with a conductive layer;
a second substrate having light transmissive property and flexibility and arranged to face the first substrate;
a plurality of light emitting elements including an electrode connected to the conductive layer and arranged between the first and second substrates; and
a resin layer having light transmissive property and flexibility and arranged between the first and second substrates to hold the plurality of light emitting elements,
wherein, in the resin layer, a storage elastic modulus at 100° C. is −26% or more with respect to the storage elastic modulus at −50° C., and a loss elastic modulus peaks at 130° C. or higher, and
as a general condition for providing no failure in a reliability test, a relationship between a peak temperature tan δ max at which a mechanical loss tangent tan δ is maximized in dynamic viscoelasticity of the resin layer and a difference (ΔTj) between a junction temperature (Tj) of the light emitting element and an environmental temperature (TM) satisfies the following formulas (1) and (2):
tan δ max≥1.65Δ Tj+α×D   (1), and

α× D= 1.65× TM− 47.5  (2),

where “TM” denotes the environmental temperature, “Tj” denotes the junction temperature, “D” denotes an integer, and “a” denotes a manufacturing variation factor in a thickness of the resin layer.

2. The light emitting apparatus according to claim 1 , wherein
a temperature for a maximum mechanical loss tangent tan δ in dynamic viscoelasticity of the resin layer is 135° C. or higher.

3. The light emitting apparatus according to claim 2 , wherein
the temperature for the maximum mechanical loss tangent tan δ is 180° C. or lower.

4. The light emitting apparatus according to claim 2 , wherein
the mechanical loss tangent tan δ has a peak intensity of 1.01 or larger.

5. The light emitting apparatus according to claim 2 , wherein
a decrease rate of the resin of the resin layer from an average value of a storage elastic modulus at 25° C. to an average value of a storage elastic modulus at 85° C. is 30.6% or lower within a humidity range of 25% to 85%.

6. The light emitting apparatus according to claim 1 , wherein
a change amount of a mechanical loss tangent tan δ in dynamic viscoelasticity of the resin layer is “1.35E−02” or smaller within a humidity range of 20% or higher and 85% or lower.

7. The light emitting apparatus according to claim 6 , wherein
the change amount of the mechanical loss tangent tan δ in the dynamic viscoelasticity of the resin layer is “9.05E−03” or smaller within a humidity range of 50% or higher and 85% or lower.

8. The light emitting apparatus according to claim 1 , wherein
the resin layer has an expansion coefficient of smaller than 21.3% at a temperature of 85° C. and a humidity of 40% or higher and 0.45% or lower.

9. The light emitting apparatus according to claim 1 , wherein
the resin layer has a bending stress of 65.71 MPa or more at a temperature of 85° C. and a distortion factor is 5.0%.

10. The light emitting apparatus according to claim 1 , wherein
in the resin layer, the rate of change in bending stress from bending stress at a temperature of 25° C. to bending stress at a temperature of 85° C. is greater than −30.8% when a distortion factor is 5.0%.

11. A light emitting apparatus comprising:
a first substrate having light transmissive property and flexibility with a conductive layer;
a second substrate having light transmissive property and flexibility and arranged to face the first substrate;
a plurality of light emitting elements including an electrode connected to the conductive layer and arranged between the first and second substrates; and
a resin layer having light transmissive property and flexibility and arranged between the first and second substrates to hold the plurality of light emitting elements,
wherein, in the resin layer, a storage elastic modulus at 100° C. is −26% or more with respect to the storage elastic modulus at −50° C., and a loss elastic modulus peaks at 130° C. or higher, and
a relationship between a peak temperature tan δ max at which a mechanical loss tangent tan δ is maximized in dynamic viscoelasticity and a difference (ΔTj) between a junction temperature (Tj) of the light emitting element and an environmental temperature (TM) in the resin of the resin layer satisfies the following formulas (1) and (2):
tan δ max≥1.65Δ Tj+α×D   (1), and

α× D= 1.65× TM− 47.5  (2),

where “TM” denotes the environmental temperature, “Tj” denotes the junction temperature, “D” denotes an integer, and “α” denotes a manufacturing variation factor in a thickness of the resin layer.

Assignees

• Toshiba Hokuto Electronics Corp

Inventors

• Takojima Naoki
• Yarimizu Yojiro
• Abe Tsuyoshi

Classifications

• H10W90/00 Primary

  Package configurations · CPC title

• H10H20/854

  characterised by their material, e.g. epoxy or silicone resins · CPC title

• H10H20/852

  Encapsulations · CPC title

• H10H20/84

  Coatings, e.g. passivation layers or antireflective coatings · CPC title

• H10H20/853

  characterised by their shape · CPC title