Noise reduction unit

Patent metadata

Field	Value
Publication number	US-11094454-B2
Application number	US-201816016534-A
Country	US
Kind code	B2
Filing date	Jun 22, 2018
Priority date	Jun 27, 2017
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

A noise reduction unit includes a conductor having a winding portion and a ring-shaped core which is made of a magnetic material and is inserted through the winding portion, and a housing which houses the conductor and the ring-shaped core. An inner wall surface of the housing is formed with a recess configured to receive a part of the winding portion located on an outer circumferential surface of the ring-shaped core. The conductor is housed in the housing so that the part of the winding portion is received in the recess.

First claim

What is claimed is:

1. A noise reduction unit comprising:
a plurality of conductors, each of the conductors being formed as a busbar and having a winding portion;
a ring-shaped core which is comprised of a magnetic material and is inserted through each of the winding portions; and
a housing which houses the conductors and the ring-shaped core,
wherein an inner wall surface of the housing is formed with a plurality of recesses spaced apart from each other along the inner wall surface, and the recesses are configured to receive a part of a respective one of the winding portions located on an outer circumferential surface of the ring-shaped core;
wherein the conductors are housed in the housing so that the part of a respective one of the winding portions is received in a respective one of the recesses,
wherein the ring-shaped core is configured by a first divisional core and a second divisional core which are assembled to each other,
wherein the winding portion of each of the conductors is wound on only the first divisional core,
wherein the conductors are spaced apart from each other, and
wherein the recesses are provided on the inner wall surface of the housing so that the part of the respective one of the winding portions which protrudes in a direction in which the first divisional core and the second divisional core are arranged is received in the respective one of the recesses.

2. The noise reduction unit according to claim 1 , wherein the plurality of conductors and the ring-shaped core are sealed in the housing with a resin; and
wherein the resin fills a respective gap which exists between the part of the respective one of the windings and the respective one of the recesses with the resin.

3. The noise reduction unit according to claim 1 , wherein each of the conductors is a flat-plate-like busbar.

4. The noise reduction unit according to claim 3 , wherein each of the recesses is shaped differently from the part of the respective one of the windings.

5. The noise reduction unit according to claim 4 , wherein each of the winding portions is entirely beneath a top surface of the inner wall surface of the housing in the vertical direction.

6. The noise reduction unit according to claim 5 , wherein the inner wall surface of the housing is formed with the recesses disposed between terminal stages which project from the top surface of the inner wall surface of the housing.

7. The noise reduction unit according to claim 3 , wherein the inner wall surface of the housing is formed with each of the recesses having a flat bottom.

8. The noise reduction unit according to claim 1 , wherein each of the winding portions has end portions spaced from each other in a width direction.

9. The noise reduction unit according to claim 8 , further comprising:
terminals fixed to respective end portions of each of the conductors.

Assignees

• Yazaki Corp

Inventors

• Iizuka Hayato
• Kayo Kazuma

Classifications

• H01F17/06 Primary

  with core substantially closed in itself, e.g. toroid · CPC title

• H01F2017/065

  Core mounted around conductor to absorb noise, e.g. EMI filter · CPC title

• H01F27/263 Primary

  Fastening parts of the core together · CPC title

• H01F27/02

  Casings · CPC title

• H01F27/022

  Encapsulation · CPC title