Heat exchanger

Patent metadata

Field	Value
Publication number	US-11092389-B2
Application number	US-201615768449-A
Country	US
Kind code	B2
Filing date	Sep 6, 2016
Priority date	Oct 15, 2015
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

A heat exchanger includes tubes and a header tank. The header tank includes a core plate and a tank body. The core plate includes a tube connection surface and a receiving portion that houses an end portion of the tank body. The receiving portion includes a bottom wall and an inner wall that connects the bottom wall to the tube connection surface. The tube connection surface and the inner wall are connected to a rib. The rib is located between adjacent two tubes and inclined with respect to a longitudinal direction of the tubes. The rib includes one end connected to the tube connection surface and an other end connected to the inner wall. The tubes includes lateral ends in the width direction, and a clearance, which has a specified dimension, is defined between the inner wall and the lateral ends in the width direction.

First claim

What is claimed is:

1. A heat exchanger comprising:
a plurality of tubes that are stacked and have a flat shape; and
a header tank that is positioned on a side of the plurality of tubes in a longitudinal direction of the plurality of tubes, the header tank being in communication with the plurality of tubes, wherein
the header tank includes
a core plate that is coupled with longitudinal ends of the plurality of tubes and
a tank body that is fixed to the core plate,

the core plate includes
a tube connection surface that includes a plurality of tube insertion holes corresponding to the plurality of tubes, the plurality of tubes being inserted into the plurality of tube insertion holes and brazed to the tube connection surface and
a receiving portion that surrounds the tube connection surface and houses an end portion of the tank body which is located adjacent to the core plate,

the receiving portion includes
a bottom wall that faces the tank body across a gasket, the gasket being positioned between the tank body and the bottom wall to seal a gap therebetween, and
an inner wall that extends from the bottom wall toward the tube connection surface,

the tube connection surface and the inner wall are connected to a rib, which is located between adjacent two tubes of the plurality of tubes,
the rib includes one end and an other end in a width direction of the plurality of tubes, the one end being connected to the tube connection surface, the other end being connected to the inner wall, the rib entirely sloping from the one end to the other end to separate away from the tank body and a tube end,
the plurality of tubes include lateral ends in the width direction, and a clearance, which has a specified dimension, is defined between the inner wall and the lateral ends in the width direction,
the specified dimension is larger than 0.43 millimeters and smaller than 1.30 millimeters, and
the rib extends across the lateral ends of the tubes when viewed in a tube stacking direction.

2. The heat exchanger according to claim 1 , wherein the core plate includes a connection area where the longitudinal ends of the plurality of tubes are connected to the core plate, and a thickness of the core plate in the connection area is smaller than that of the core plate in an other portion.

3. The heat exchanger according to claim 1 , wherein the rib includes at least one step portion in the width direction.

4. The heat exchanger according to claim 1 , wherein an inner surface of the tank body is located between lateral ends of the plurality of tubes and center portions of the plurality of tubes in the width direction.

Assignees

• Denso Corp

Inventors

• Uno Takahiro
• Mitsuhashi Takuya

Classifications

• F28F2225/08

  for header boxes · CPC title

• F28F9/18

  by welding · CPC title

• F28F9/182

  the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments · CPC title

• F28F2265/26

  for allowing differential expansion between elements · CPC title

• F28F2225/02

  for casings · CPC title