Balancer and washing machine

Patent metadata

Field	Value
Publication number	US-11091869-B2
Application number	US-201916656101-A
Country	US
Kind code	B2
Filing date	Oct 17, 2019
Priority date	Oct 17, 2018
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

The present invention relates to a balancer and a washing machine including the same. The balancer includes at least two drive modules which provide a driving force; at least two gear rails having a ring shape which are gear-coupled to each of the drive modules and rotated; at least two balancing weights which move along a circumference of a drum by the rotation of each of the gear rails and change a center of gravity of the drum; a reception coil which generates power from a magnetic field formed by a transmission coil; and a guide case which accommodates at least the reception coil and the drive modules.

First claim

What is claimed is:

1. A washing machine comprising:
a tub configured to accommodate washing water;
a transmission coil that is attached to the tub and that is configured to generate a power signal to transmit power wirelessly;
a drum rotatably disposed inside the tub in a cylindrical shape and configured to accommodate laundry; and
a balancer configured to reduce unbalance of the drum caused by the laundry becoming biased toward one side of the drum during a rotation of the drum,
wherein the balancer comprises:
at least two drive modules configured to provide a driving force;
at least two gear rails that have a ring shape and that are configured to rotate while being coupled with each drive module;
at least two balancing weights configured to move along a circumference of the drum according to the rotation of the gear rails and change a center of gravity of the drum;
a reception coil configured to generate power from a magnetic field caused by the power signal of the transmission coil; and
a guide case configured to accommodate at least the reception coil and the drive modules.

2. The washing machine of claim 1 ,
wherein the drive modules comprise a first drive module and a second drive module,
wherein the reception coil, the first drive module, and the second drive module are spaced apart from each other on a circumference around a rotation axis of the drum, and
wherein a separation distance between the reception coil and the first drive module equals a separation distance between the reception coil and the second drive module.

3. The washing machine of claim 1 ,
wherein the drive modules comprise a first drive module and a second drive module,
wherein the reception coil, the first drive module, and the second drive module are spaced apart from each other on a circumference around a rotation axis of the drum, and
wherein a center angle between the reception coil and the first drive module at a rotation axis of the drum equals a center angle between the reception coil and the second drive module at the rotation axis of the drum.

4. The washing machine of claim 1 ,
wherein the balancer further comprises a circuit board configured to transmit power from the reception coil to the drive modules and generate a control signal for controlling the drive modules, and
wherein the circuit board is accommodated in the guide case.

5. The washing machine of claim 4 , wherein at least a portion of the circuit board and the reception coil are overlapped with each other in a direction of a rotation axis of the drum.

6. The washing machine of claim 1 , wherein the guide case comprises a guide part configured to define a path along which the balancing weights move.

7. The washing machine of claim 6 , wherein the guide part has a ring shape that corresponds to the circumference of the drum.

8. The washing machine of claim 6 , wherein the guide case comprises a drive module accommodating part that extends from the guide part along a direction of a rotation axis of the drum and accommodates the drive modules.

9. The washing machine of claim 6 , wherein the guide case further comprises a receiver accommodating part that extends from the guide part along a direction of a rotation axis of the drum to accommodate the reception coil.

10. The washing machine of claim 9 ,
wherein the balancer further comprises a circuit board configured to transmit power from the reception coil to the drive modules, and generate a control signal for controlling the drive modules, and
wherein the circuit board is accommodated in the receiver accommodating part.

11. The washing machine of claim 1 , wherein the drive module comprises:
a drive motor configured to generate the driving force; and
a pinion gear that is configured to receive the driving force from the drive motor and that is engaged with the drive motor and the gear rails.

12. The washing machine of claim 1 , wherein each of the gear rails comprises:
a rail body that has a ring shape;
a rack gear located on an inner circumferential surface of the rail body; and
a protrusion that protrudes toward an outer circumferential surface of the rail body and configured to restrain the balancing weights.

13. The washing machine of claim 1 , wherein the at least two gear rails are located at different heights.

14. The washing machine of claim 1 , wherein each of the balancing weights comprises:
a balancing body that has a coupling groove coupled to at least one of the gear rails; and
a roller that couples to the balancing body.

15. The washing machine of claim 1 ,
wherein the drive modules are located at an inside circumference of the gear rails, and
wherein the balancing weights are located at an outside circumference of the gear rails.

16. A balancer comprising:
at least two drive modules configured to provide a driving force;
at least two gear rails that have a ring shape and that are configured to rotate while being coupled with each drive module;
at least two balancing weights configured to move along a circumference of a drum according to a rotation of the gear rails and change a gravity center of the drum;
a reception coil configured to generate power from a magnetic field caused by a power signal of a transmission coil; and
a guide case configured to accommodate at least the reception coil and the drive modules.

17. The balancer of claim 16 ,
wherein the drive modules comprise a first drive module and a second drive module,
wherein the reception coil, the first drive module, and the second drive module are spaced apart from each other on a circumference around a rotation axis of the drum,
wherein a separation distance between the reception coil and the first drive module equals a separation distance between the reception coil and the second drive module, and
wherein a separation distance between the first drive module and the second drive module equals a separation distance between the reception coil and the first drive module.

18. The balancer of claim 16 ,
wherein the drive modules comprise a first drive module and a second drive module,
wherein the reception coil, the first drive module, and the second drive module are spaced apart from each other on a circumference around a rotation axis of the drum, and
wherein a center angle between the reception coil and the first drive module at a rotation axis of the drum equals a center angle between the reception coil and the second drive module at the rotation axis of the drum, and a center angle between the first drive module and the second drive module at the rotation axis of the drum equals a center angle between the reception coil and the first drive module at the rotation axis of the drum.

19. The balancer of claim 16 ,
wherein the balancer further comprises a circuit board configured to transmit power from the reception coil to the drive modules and generate a control signal for controlling the drive modules, and
wherein the circuit board is accommodated in the guide case.

20. The balancer of claim 19 , wherein at least a portion of the circuit board and the reception coil are overlapped with each other in a direction of a rotation axis of the drum.

Assignees

• Lg Electronics Inc

Inventors

• Kim Bongjae
• Kim Jaehyun
• Kim Jinho

Classifications

• F16F15/363

  using rolling bodies, e.g. balls free to move in a circumferential direction · CPC title

• D06F37/40

  for driving the receptacle and an agitator or impeller, e.g. alternatively {(D06F37/304, D06F37/308 take precedence)} · CPC title

• D06F34/05

  for wireless communication between components, e.g. for remote monitoring or control · CPC title

• D06F37/225 Primary

  Damping vibrations by displacing, supplying or ejecting a material, e.g. liquid, into or from counterbalancing pockets · CPC title

• Y02B40/00

  Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers · CPC title