Method for the manufacture of a wet glued wood article

Patent metadata

Field	Value
Publication number	US-11090834-B2
Application number	US-201716092509-A
Country	US
Kind code	B2
Filing date	Apr 12, 2017
Priority date	Apr 15, 2016
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

The present invention relates to a method for manufacturing a wet glued wood article, as well as a wet glued article obtainable by said method and also uses of a wet glued article, wherein the method comprises the following steps: a) providing two actively never-dried or slightly dried wood pieces comprising at least one surface each which has a superficial layer having a thickness of least 2-3 wood cells; b) drying said surfaces of said wood pieces so that the moisture content of said superficial layer is below the fibre saturation point, providing a dried surface on each of the said wood pieces; c) applying a gluing agent on said dried surface of one of the wood pieces, thus providing a glue surface; d) bringing the dried surfaces together so that said glue surface touches the dried surface on the other wood piece, thus providing a wet glued wood article.

First claim

The invention claimed is:

1. A method for manufacturing a wet glued wood article comprising the following steps:
a. providing a first actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells, wherein said wood piece is a freshly sawn wood piece,
b. drying the at least one surface of said wood piece so that the moisture content of said superficial layer up to a depth of from 0.15 mm to 0 3 mm in said wood piece is below the fibre saturation point, providing a dried surface on said first wood piece, wherein the drying is performed at a temperature from 20° C. to 80° C. for less than 15 minutes,
c. applying a gluing agent on said dried surface thus providing a glue surface, wherein the gluing agent is polyurethane glue (PUR),
d. providing a second actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells,
e. drying the surface of said second wood piece so that the moisture content of said superficial layer is below the fibre saturation point, providing a dried surface on said second wood piece,
f. bringing said first and second dried surfaces together, so that said glue surface of the first wood piece touches said dried surface on said second wood piece, thus providing a wet glued wood article and wherein the gluing is performed at a temperature from 20° C. to 80° C.,
wherein said wood moisture content of said superficial layer in steps b) and e) is from 8 to 30%, and wherein the drying of steps b) and e) is performed using convection drying.

2. A method according to claim 1 wherein at least one surface of said first wood piece in step a) and at least one surface of said second wood piece in step d) are even.

3. A method according to claim 1 wherein one or both wood pieces emanate from spruce.

4. A method according to claim 1 wherein either or both the actively never-dried or slightly dried wood piece in step d) is a freshly sawn wood piece.

5. A method according to claim 1 wherein the drying time for the drying in step b) is less than 10 minutes.

6. A method according to claim 1 wherein said wood moisture content of said superficial layer in steps b) and e) is from 10 to 25%.

7. A method according to claim 1 wherein said wood moisture content of said superficial layer in steps b) and e) is from 12 to 15%.

8. A method according to claim 1 wherein the convection drying involves conventional convection drying, jet drying or high temperature drying or combinations thereof.

9. A method for manufacturing a wet glued wood article comprising the following steps:
a. providing a first actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells, wherein said wood piece is a freshly sawn wood piece,
b. drying the at least one surface of said wood piece so that the moisture content of said superficial layer up to a depth of from 0.15 mm to 0 3 mm in said wood piece is below the fibre saturation point, providing a dried surface on said first wood piece, wherein the drying is performed at a temperature from 20° C. to 80° C. for less than 15 minutes,
c. applying a gluing agent on said dried surface thus providing a glue surface, wherein the gluing agent is polyurethane glue (PUR),
d. providing a second actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells,
e. drying the surface of said second wood piece so that the moisture content of said superficial layer is below the fibre saturation point, providing a dried surface on said second wood piece,
f. bringing said first and second dried surfaces together, so that said glue surface of the first wood piece touches said dried surface on said second wood piece, thus providing a wet glued wood article, and
g. clamping said wet glued wood article for creating a minimal glued joint bridging said first and second wood pieces together,
wherein said wood moisture content of said superficial layer in steps b) and e) is from 8 to 30%.

10. A method according to claim 9 wherein said drying of step b) and e) is performed using convection drying, radiation drying, contact drying, chemical drying or vacuum drying or combinations thereof.

11. A method according to claim 10 wherein the convection drying involves conventional convection drying, jet drying or high temperature drying or combinations thereof.

12. A method according to claim 9 wherein the drying time for the drying in step b) is less than 10 minutes.

13. A method according to claim 9 wherein said wood moisture content of said superficial layers in steps b) and e) is from 10 to 25%.

14. A method according to claim 9 wherein said wood moisture content of said superficial layers in steps b) and e) is from 12 to 15%.

15. A method for manufacturing a wet glued wood article comprising the following steps:
a. providing a first actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells, wherein said wood piece is a freshly sawn wood piece,
b. drying the at least one surface of said wood piece so that the moisture content of said superficial layer up to a depth of from 0.15 mm to 0 3 mm in said wood piece is below the fibre saturation point, providing a dried surface on said first wood piece, wherein the drying is performed at a temperature from 20° C. to 80° C. for less than 15 minutes,
c. applying a gluing agent on said dried surface thus providing a glue surface,
d. providing a second actively never-dried or slightly dried wood piece comprising at least one surface which has a superficial layer having a thickness of least 2 wood cells,
e. drying the surface of said second wood piece so that the moisture content of said superficial layer is below the fibre saturation point, providing a dried surface on said second wood piece,
f. bringing said first and second dried surfaces together, so that said glue surface of the first wood piece touches said dried surface on said second wood piece, thus providing a wet glued wood article,
wherein said wood moisture content of said superficial layer in steps b) and e) is from 8 to 30%.

16. A method according to claim 15 wherein said drying of step b) and e) is performed using convection drying, radiation drying, contact drying, chemical drying or vacuum drying or combinations thereof.

17. A method according to claim 16 wherein the convection drying involves conventional convection drying, jet drying or high temperature drying or combinations thereof.

18. A method according to claim 15 wherein the drying time for the drying in step b) is less than 10 minutes.

19. A method according to claim 15 wherein said wood moisture content of said superficial layers in steps b) and e) is from 10 to 25%.

20. A method according to claim 15 wherein said wood moisture content of said superficial layers in steps b) and e) is from 12 to 15%.

Assignees

• Stora Enso Oyj

Inventors

• Hirmke Markus

Classifications

• B32B21/02

  the layer being formed} of fibres, chips, or particles {, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard · CPC title

• C09J161/06

  of aldehydes with phenols · CPC title

• B32B21/13

  all layers being exclusively wood · CPC title

• B32B2250/02

  2 layers · CPC title

• B32B3/26

  characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids {(foam layer B32B5/18; layer of synthetic resin characterised by fillers that create voids or cavities B32B27/205); characterised by an apertured layer} · CPC title