Thermoplastic polymeric materials with heat activatable compositions

Patent metadata

Field	Value
Publication number	US-11090407-B2
Application number	US-201815916466-A
Country	US
Kind code	B2
Filing date	Mar 9, 2018
Priority date	Mar 9, 2017
Publication date	Aug 17, 2021
Grant date	Aug 17, 2021

Abstract

A permeable nonwoven web having a plurality of fibers and/or filaments of a first polymer matrix forming an outer surface of each of the plurality of fibers and/or filaments is described herein. The first polymer matrix includes a hydrophilic melt additive and/or a tactile modifying melt additive blended therein. Energy application across the entirety of the web, or parts thereof, promotes the blooming of the melt additive from the first polymer matrix such that bloom areas are disposed on at least a portion of each of the outer surfaces of the fibers and/or filaments.

First claim

What is claimed is:

1. A permeable nonwoven web having a first surface and a second surface with a thickness defined by the first surface and the second surface, the nonwoven web further comprising:
a plurality of fibers and/or filaments, wherein each of the plurality of fibers and/or filaments comprise a first constituent polymer matrix which forms an outer surface of each of the fibers and/or filaments, and wherein the first constituent polymer matrix comprises a hydrophilic melt additive and/or a tactile modifying melt additive, and wherein the hydrophilic melt additive and/or tactile modifying melt additive blooming is present on the outer surface of the fiber and/or filaments only at one or both of the following areas: at a plurality of discrete junctions between the fibers and/or filaments; or at a plurality of discrete localized areas through the thickness of the nonwoven web.

2. The permeable nonwoven web of claim 1 , wherein a glass transition temperature of the first constituent polymer matrix is less than 25 degrees C.

3. The permeable nonwoven web of claim 2 , wherein the glass transition temperature of the first constituent polymer matrix is less than 15 degrees C.

4. The permeable nonwoven web of claim 1 , wherein the hydrophilic melt additive and/or tactile modifying melt additive has a melting temperature of greater than 25 degrees C.

5. The permeable nonwoven web of claim 1 , wherein each of the fibers and/or filament comprise bi-component fibers arranged in a sheath-core configuration, wherein the first constituent polymer matrix comprises the sheath and a second constituent polymer matrix comprises the core, and wherein the glass transition temperature of the first constituent polymer matrix is less than the glass transition temperature of the second constituent polymer matrix.

6. The permeable nonwoven web of claim 5 , wherein the plurality of fibers and/or filaments are staple length fibers.

7. The permeable nonwoven web of claim 5 , wherein a glass transition temperature of the second constituent polymer matrix is greater than 25 degrees C.

8. The permeable nonwoven web of claim 5 , wherein a glass transition temperature of the second constituent polymer matrix is greater than 40 degrees C.

9. The permeable nonwoven web of claim 5 , wherein a glass transition temperature of the second constituent polymer matrix is greater than a glass transition temperature of the first polymer matrix.

10. The permeable nonwoven web of claim 5 , wherein a melt temperature of the second constituent polymer matrix is between 20 degrees C. to 50 degrees C. higher than a melt temperature of the first constituent polymer matrix.

11. The permeable nonwoven web of claim 5 , wherein the melt additive blooming is present on the outer surface of the fibers and/or filaments at a plurality of junctions between the fibers and/or filaments.

12. The permeable nonwoven web of claim 11 , wherein the permeable nonwoven web is air through bonded.

13. The permeable nonwoven web of claim 5 , wherein the melt additive blooming is present on the outer surface of the fibers and/or filaments at a plurality of localized areas through the thickness of the nonwoven web.

14. The permeable nonwoven web of claim 5 , wherein the hydrophilic and/or tactile modifying melt additive has a molecular weight of at least 700 g/mol.

15. The permeable nonwoven web of claim 5 , wherein a weight ratio of the first constituent polymer matrix to the second constituent polymer matrix is between 50/50 to 20/80.

16. An absorbent article comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet, the absorbent article further comprising the permeable nonwoven web of claim 5 disposed between the topsheet and the absorbent core.

17. The permeable nonwoven web of claim 1 , wherein the melt additive blooming has a lower contact angle than the first constituent polymer as measured by the SEM Method for determining contact angle.

18. A permeable nonwoven web having a first surface and an opposing second surface, and a thickness defined by the first surface and the second surface, the permeable nonwoven web further comprising:
a plurality of bi-component staple fibers, each of the plurality of bi-component staple fibers being arranged in a core-sheath arrangement, the sheath comprising a first constituent polymer matrix and the core comprising a second constituent polymer matrix, wherein a melting temperature of the second constituent polymer matrix is between 20 degrees C. to 50 degrees C. higher than a melting temperature of the first constituent polymer matrix;
a hydrophilic and/or tactile modifying melt additive blended with the first constituent polymer matrix;
a plurality of discrete bloom areas disposed through the thickness of the permeable nonwoven web, the plurality of bloom areas being disposed on an outer surface of the sheath, and wherein the plurality of discrete bloom areas are present only at one or both of the following areas: at a plurality of discrete junctions between the bi-component staple fibers; or at a plurality of discrete localized areas through the thickness of the nonwoven web.

Assignees

• Procter & Gamble

Inventors

• Lindner Torsten
• Beruda Holger
• Brennan Jon
• Erdem Gueltekin
• Lanyi Franz Josef
• Schubert Dirk Wolfram

Classifications

• D04H3/147

  Composite yarns or filaments · CPC title

• D04H3/005

  Synthetic yarns or filaments (D04H3/013 takes precedence) · CPC title

• D04H1/544

  Olefin series · CPC title

• D04H1/482

  in combination with shrinkage · CPC title

• D04H1/43828

  sheath-core · CPC title