Multi-colored ceramic housings for an electronic device

Patent metadata

Field	Value
Publication number	US-11088718-B2
Application number	US-201615371121-A
Country	US
Kind code	B2
Filing date	Dec 6, 2016
Priority date	Sep 6, 2016
Publication date	Aug 10, 2021
Grant date	Aug 10, 2021

Abstract

A method of manufacturing a housing of an electronic device includes applying a mask to a portion of a ceramic green body to define a masked portion and an unmasked portion, applying a pigment to the ceramic green body to color the unmasked portion, and sintering the ceramic green body to remove the mask and form a ceramic housing. The ceramic housing may comprise a first portion corresponding to the masked portion and having a first color, and a second portion corresponding to the unmasked portion and having a second color different from the first color.

First claim

What is claimed is:

1. A housing for an electronic device, comprising:
a unitary housing component comprising:
a ceramic structure having an exterior portion, and an interior portion adjacent to the exterior portion, the exterior portion defining an exterior surface of the housing;
an unmasked region of the ceramic structure including a first section of the exterior portion and an adjacent section of the interior portion, the unmasked region comprising an absorbed pigment and an incorporated pigment, the incorporated pigment being different from the absorbed pigment; and
a masked region of the ceramic structure including a second section of the exterior portion having a thickness of at least 0.1 mm, the masked region comprising the incorporated pigment and being free of the absorbed pigment, the masked region being adjacent to the unmasked region along an interface;
the unmasked region comprising:
a first location at the exterior surface having a first porosity defined by pores in the ceramic structure, the pores at least partially filled with the absorbed pigment so that the first location has a first concentration of the absorbed pigment corresponding to the first porosity;
a second, different location at the exterior surface having a second, different porosity defined by pores, the pores at least partially filled with the absorbed pigment so that the second location has a second, different concentration of the absorbed pigment corresponding to the second porosity; and
a third location at the exterior surface between the first location and the second location having a transition porosity transitioning from the first porosity to the second porosity, a concentration of the absorbed pigment at the third location transitioning from the first concentration to the second concentration to define a gradient distribution of the absorbed pigment.

2. The housing of claim 1 , wherein:
the unmasked region of the ceramic structure has a first color corresponding to the absorbed pigment; and
the masked region of the ceramic structure has a second color corresponding to the incorporated pigment.

3. The housing of claim 2 , wherein the absorbed pigment occludes the incorporated pigment within the unmasked region to produce the first color.

4. The housing of claim 1 , wherein the incorporated pigment is substantially uniformly distributed throughout the ceramic structure.

5. The housing of claim 4 , wherein the absorbed pigment reaches a depth in the unmasked region that is less than a thickness of the ceramic structure.

6. The housing of claim 1 , wherein:
the absorbed pigment has a third concentration at a location in the interior portion disposed under the masked region, the third concentration being different from the first concentration and the second concentration.

7. A housing for an electronic device, comprising:
a housing component formed of a ceramic material defining an exterior surface, and including an incorporated pigment embedded in the ceramic material, the housing component comprising:
a masked region defining a first area of the exterior surface having a color corresponding to the incorporated pigment;
an unmasked region comprising;
a first location at the exterior surface having a first porosity defined by pores in the ceramic material, the pores at least partially filled with an absorbed pigment so that the first location has a first concentration of the absorbed pigment corresponding to the first porosity;
a second, different location at the exterior surface having a second, different porosity defined by pores in the ceramic material, the pores at least partially filled with the absorbed pigment so that the second location has a second, different concentration of the absorbed pigment corresponding to the second porosity;
a third location at the exterior surface between the first location and the second location having a transition porosity transitioning from the first porosity to the second porosity, a concentration of the absorbed pigment at the third location transitioning from the first concentration to the second concentration to define a gradient distribution of the absorbed pigment, the unmasked region defining a second area of the exterior surface having a color corresponding to the absorbed pigment; and

a migration region having a third concentration of the absorbed pigment different than the first concentration and the second concentration, the migration region adjacent to the unmasked region and disposed at least 0.1 mm below the masked region.

8. The housing of claim 7 , wherein the second concentration is lower than the first concentration, and the first location is closer to the masked region than the second location.

Assignees

• Apple Inc

Inventors

• Ely Colin M
• Memering Dale N
• Takagi Kazuya
• Matsuyuki Naoto
• Waniuk Theodore A

Classifications

• C04B41/81 Primary

  Coating or impregnation · CPC title

• C04B2111/82

  Coloured materials · CPC title

• C04B41/4572

  Partial coating or impregnation of the surface of the substrate · CPC title

• C04B41/009

  characterised by the material treated · CPC title

• H04B1/3888 Primary

  Arrangements for carrying or protecting transceivers · CPC title