Gear shifting apparatus for multi-speed transmission for electric vehicles

Patent metadata

Field	Value
Publication number	US-11085534-B2
Application number	US-201916512746-A
Country	US
Kind code	B2
Filing date	Jul 16, 2019
Priority date	Nov 21, 2018
Publication date	Aug 10, 2021
Grant date	Aug 10, 2021

Abstract

A gear shifting apparatus for a multi-speed transmission includes: a shifting unit controlling gear shifting by a torque of an actuator; and a parking unit controlling a parking state by the torque of the actuator. In particular, the actuator includes a control motor transmitting a driving torque to a first driven gear of the shifting unit and a second driven gear of the parking unit through a drive gear externally gear-meshed with the driven gears, and the shifting unit includes: a fork slider slidably mounted on a fork rail, a shift fork integrally formed with the fork slider, a cam block connected to the first driven gear engaged with the drive gear and having a cam surface on an exterior circumference for shift-stages, a cam contact pin integrally formed with the fork slider and contacting the cam surface, and a return spring mounted around the fork rail.

First claim

What is claimed is:

1. A gear shifting apparatus for a multi-speed transmission for an electric vehicle, comprising:
a shifting unit configured to control gear shifting by a torque of an actuator; and
a parking unit including a parking gear and configured to control engagement and disengagement of the parking gear by the torque of the actuator,
wherein the actuator comprises a control motor transmitting a driving torque to a first driven gear of the shifting unit and a second driven gear of the parking unit through a drive gear externally gear-meshed with the first and second driven gears,
wherein the shifting unit comprises:
a fork slider slidably mounted on a fork rail;
a shift fork integrally formed with the fork slider and configured to activate the gear shifting;
a cam block connected to the first driven gear externally engaged with the drive gear, wherein the cam block includes a cam surface on an exterior circumference thereof for shift-stages;
a cam contact pin integrally formed with the fork slider and contacting the cam surface formed on an exterior circumference of the cam block; and
a return spring mounted around the fork rail and abutting the fork slider toward the cam block,

wherein the parking unit further comprises:
a parking sprag having an engagement end facing the parking gear and configured to rotate about an axis of a sprag shaft and to abut toward a parking release direction by a return spring;
a profile drum connected to the second driven gear externally engaged with the drive gear, and having a profile groove formed along an exterior circumference of the profile drum;
a parking lever rotatably disposed on around a lever shaft, and having an end maintaining contact with the profile groove; and
a parking rod connected to a bottom portion of the parking lever, wherein the parking rod includes a cam portion interacting with an end of the parking sprag distal to the sprag shaft.

2. The gear shifting apparatus of claim 1 , wherein a speed reduction is achieved when the torque of the control motor is transmitted from the drive gear to the first and second driven gears.

3. The gear shifting apparatus of claim 2 , wherein a reduction ratio between the drive gear and the second driven gear is greater than a reduction ratio between the drive gear and the first driven gear.

4. The gear shifting apparatus of claim 1 , wherein the parking lever rotates at an axis of the lever shaft and thereby horizontally operates the parking rod.

5. The gear shifting apparatus of claim 1 , wherein the cam portion of the parking rod presses the end of the parking sprag to force the engagement end of the sprag to engage with the parking gear.

6. The gear shifting apparatus of claim 1 ,
wherein the profile groove comprises a first portion forming a first stage phase for a parking, and a second portion forming a second stage phase for a parking release, and
wherein the first stage phase is different from the second stage phase in an axial direction of the profile drum.

7. The gear shifting apparatus of claim 1 , wherein the cam surface comprises a neutral range, a first shift-stage range, and a second shift-stage range along the exterior circumference of the cam block.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kwon Sun Sung
• Eo Soonki
• KANG Ma Ru
• Chae Minho
• Shin Yong Uk
• Kim Chon Ok

Classifications

• F16H63/32

  Gear shift yokes, {e.g. shift forks} · CPC title

• F16H61/32 Primary

  Electric motors  {, actuators or related electrical control means}  therefor · CPC title

• F16H63/3433 Primary

  Details of latch mechanisms, e.g. for keeping pawls out of engagement · CPC title

• F16H2061/2869

  Cam or crank gearing · CPC title

• F16H63/3009

  the final output mechanisms having elements remote from the gearbox · CPC title