Manufacturing system for laminated film and manufacturing method for laminated film

Patent metadata

Field	Value
Publication number	US-11084265-B2
Application number	US-201716342419-A
Country	US
Kind code	B2
Filing date	Oct 19, 2017
Priority date	Nov 4, 2016
Publication date	Aug 10, 2021
Grant date	Aug 10, 2021

Abstract

A system for manufacturing a laminated film, in which a first film and a second film are sequentially laminated, and the system includes: a film supplying part which supplies the first film and the second film; a bonding part which includes a first roll and a second roll that rotate in opposite directions, and compresses the first film and the second film supplied from the film supplying part and bonds the first film and the second film as the laminated film; and a bending inducing part which supports and bends the laminated film bonded and output from the bonding part, in which the second roll shifts in a direction along a circumference of a virtual circle having a larger radius than a radius of the first roll to control the bending of the laminated film.

First claim

The invention claimed is:

1. A system for manufacturing a laminated film, in which a first film and a second film are sequentially laminated to form the laminated film, the system comprising:
a film supplying part which supplies the first film and the second film;
a bonding part which includes a first roll and a second roll that rotate in opposite directions, wherein the bonding part compresses the first film and the second film supplied by the film supplying part to bond the first film to the second film and form the laminated film;
a bending inducing part which supports and bends the laminated film output from the bonding part such that a portion of the laminated film supported by the bending inducing part is parallel to and spaced apart from a virtual horizontal line passing through a roll nip between the first roll and the second roll; and
a third roll positioned between the second roll and the bending inducing part and spaced apart from the second roll in a direction adjacent to the bending inducing part along a circumference of a virtual circle having a larger radius than a radius of the first roll,
wherein the second roll shifts in a direction along the circumference of the virtual circle to control the bending of the laminated film,
wherein a diameter of the second roll is smaller than a diameter of the first roll, and
wherein the third roll moves in a vertical direction and a horizontal direction in conjunction with a movement of the second roll along the circumference of the virtual circle.

2. The system of claim 1 , wherein the virtual circle is divided into two regions by a virtual vertical line passing through a rotation center of the first roll, wherein one of the two regions is adjacent to the film supplying part and the second roll is shiftable in the one region adjacent to the film supplying part to control the bending of the laminated film.

3. The system of claim 1 , wherein the bending inducing part is vertically shiftable with respect to a virtual horizontal line passing between the first roll and the second roll.

4. The system of claim 1 , wherein a rotation center of the second roll is located within a range of a <R 1 , in which a is a shortest distance between a virtual vertical line passing through a rotation center of the first roll and a rotation center of the second roll and R 1 is a diameter of the first roll.

5. A method of manufacturing a laminated film, in which a first film and a second film are sequentially laminated to form the laminated film, the method comprising:
supplying the first film and the second film;
bonding the first film and the second film by compressing the first film and the second film together by passing the first film and the second film through a bonding part to form the laminated film, wherein the bonding part comprises a first roll and a second roll rotating in opposite directions, and a third roll positioned between the second roll and a bending inducing part and spaced apart from the second roll in a direction adjacent to the bending inducing part along a circumference of a virtual circle having a larger radius than a radius of the first roll, and
controlling a bending of the laminated film by shifting the second roll in a direction along the circumference of the virtual circle such that a portion of the laminated film supported by the bending inducing part is parallel to and spaced apart from a virtual horizontal line passing through a roll nip between the first roll and the second roll,
wherein a diameter of the second roll is smaller than a diameter of the first roll, and
wherein the third roll moves in a vertical direction and a horizontal direction in conjunction with a movement of the second roll along the circumference of the virtual circle.

6. The method of claim 5 , wherein the virtual circle is divided into two regions by a virtual vertical line passing through a rotation center of the first roll, wherein one of the two regions is adjacent to a film supplying part and the second roll is shiftable in the one region adjacent to the film supplying part.

7. The method of claim 5 , wherein a bending inducing part is vertically shiftable with respect to a virtual horizontal line passing between the first roll and the second roll.

8. The method of claim 5 , wherein a rotation center of the second roll is located within a range of a <R 1 , in which a is a shortest distance between a virtual vertical line passing through a rotation center of the first roll and a rotation center of the second roll and R 1 is a diameter of the first roll.

Assignees

• Lg Chemical Ltd
• Shanjin Optoelectronics Suzhou Co Ltd

Inventors

• Lee Beom Seok
• Choi Hang Suk
• Choi Jae Hoon
• Jang Eung Jin
• Lee Suk Jae
• Jeoung Ju Young
• Hwang Kyu Sung
• Kim Sung Kyum

Classifications

• B32B37/1027 Primary

  Pressing using at least one press band · CPC title

• B29D11/0073 Primary

  Optical laminates · CPC title

• B32B37/10 Primary

  characterised by the pressing technique, e.g. using action of vacuum or fluid pressure · CPC title

• B32B38/1825

  characterised by the control or constructional features of devices for tensioning, stretching or registration · CPC title

• B32B37/0015

  to avoid warp or curl · CPC title