Electrolytic capacitor and method for manufacturing electrolytic capacitor

Patent metadata

Field	Value
Publication number	US-11081287-B2
Application number	US-201916656161-A
Country	US
Kind code	B2
Filing date	Oct 17, 2019
Priority date	Oct 31, 2018
Publication date	Aug 3, 2021
Grant date	Aug 3, 2021

Abstract

An electrolytic capacitor includes a capacitor element. The capacitor element includes an anode body that includes a dielectric layer disposed at a surface of the anode body, a cathode body, and a separator disposed between the anode body and the cathode body. The capacitor element is impregnated with an electrolytic solution. A conductive polymer and a polyacrylic acid-based compound are provided on the dielectric layer.

First claim

What is claimed is:

1. An electrolytic capacitor comprising a capacitor element, the capacitor element including:
an anode body that includes a dielectric layer disposed at a surface of the anode body;
a cathode body; and
a separator disposed between the anode body and the cathode body,
wherein:
the capacitor element is impregnated with an electrolytic solution,
a conductive polymer and a polyacrylic acid-based compound are provided on the dielectric layer,
the polyacrylic acid-based compound includes an acrylic acid unit and a methacrylic acid unit, and
a mole ratio of the acrylic acid unit to the methacrylic acid unit in the polyacrylic acid-based compound ranges from 0.3 to 5.0, inclusive.

2. The electrolytic capacitor according to claim 1 , wherein a layer including a mixture of the conductive polymer, the polyacrylic acid-based compound, and the electrolytic solution is provided on the dielectric layer.

3. The electrolytic capacitor according to claim 1 , wherein the electrolytic solution includes a polyol solvent as a solvent.

4. The electrolytic capacitor according to claim 3 , wherein the polyol solvent includes at least one selected from the group consisting of ethylene glycol, glycerin, diethylene glycol, methylene glycol, and propylene glycol.

5. The electrolytic capacitor according to claim 1 , wherein the conductive polymer includes a polyanion.

6. The electrolytic capacitor according to claim 1 , wherein a weight-average molecular weight of the polyacrylic acid-based compound ranges from 5,000 to 100,000, inclusive.

7. The electrolytic capacitor according to claim 1 , wherein a content ratio of the polyacrylic acid-based compound ranges from 0.05 parts by mass to 5 parts by mass, inclusive, with respect to 100 parts by mass of a solvent of the electrolytic solution.

8. The electrolytic capacitor according to claim 1 , wherein a content ratio of the polyacrylic acid-based compound ranges from 2 parts by mass to 85 parts by mass, inclusive, with respect to 100 parts by mass of the conductive polymer.

9. A method for manufacturing an electrolytic capacitor, the method comprising the steps of:
forming a capacitor element including an anode body that includes a dielectric layer disposed at a surface of the anode body, a cathode body, and a separator disposed between the anode body and the cathode body;
providing a conductive polymer and a polyacrylic acid-based compound on the dielectric layer by impregnating the capacitor element with a polymer dispersion containing the conductive polymer and the polyacrylic acid-based compound; and
impregnating the capacitor element with an electrolytic solution, the capacitor element including the conductive polymer and the polyacrylic acid-based compound which are provided on the dielectric laver, wherein:
the polyacrylic acid-based compound includes an acrylic acid unit and a methacrylic acid unit, and
a mole ratio of the acrylic acid unit to the methacrylic acid unit in the polyacrylic acid-based compound ranges from 0.3 to 5.0, inclusive.

10. The method according to claim 9 , wherein the electrolytic solution includes a polyol solvent as a solvent.

11. The method according to claim 10 , wherein the polyol solvent includes at least one selected from the group consisting of ethylene glycol, glycerin, diethylene glycol, triethylene glycol, and propylene glycol.

12. The method according to claim 9 , wherein the conductive polymer includes a polyanion.

13. The method according to claim 9 , wherein a weight-average molecular weight of the polyacrylic acid-based compound ranges from 5,000 to 100,000, inclusive.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Takatani Kazuhiro

Classifications

• H01G9/028 Primary

  Organic semiconducting electrolytes, e.g. TCNQ · CPC title

• H01G9/042

  characterised by the material (H01G11/22 takes precedence) · CPC title

• H01G9/07

  Dielectric layers · CPC title

• H01G9/151

  with wound foil electrodes · CPC title

• H01G11/52

  Separators · CPC title