Heat exchanger with sets of channels forming checkered pattern

Patent metadata

Field	Value
Publication number	US-11079186-B2
Application number	US-201716083367-A
Country	US
Kind code	B2
Filing date	Mar 28, 2017
Priority date	Mar 31, 2016
Publication date	Aug 3, 2021
Grant date	Aug 3, 2021

Abstract

A heat exchanger includes a central body with a first set of channels and a second set of channels extending along a main direction through the central body, wherein, in the central body, in any cross-section across the main direction, the channels of the first and second sets form a checkered pattern in said cross-sections, wherein the heat exchanger further includes two inner transition portions, wherein, in respective inner transition portion, among the rows extending along a first direction, are every second, counted along a second direction, row provided with channels being along the main direction increasingly shifted in position in a first direction relative to the other channels such that the checkered pattern of channels is transformed into a line pattern.

First claim

The invention claimed is:

1. Heat exchanger comprising
a central body with
a first set of channels forming part of a first set of fluid pathways through the heat exchanger, and
a second set of channels forming part of a second set of fluid pathways through the heat exchanger,
the channels of the first and second sets extending from a first end of the central body, along a main direction through the central body, to a second end of the central body,

wherein, in the central body, in a cross-section across the main direction, the channels of the first and second sets form a checkered pattern by being arranged alternatingly in a plurality of rows along a first direction extending along a first portion of a perimeter of the pattern and alternatingly in a plurality of rows along a second direction extending transverse to the first direction and along a second portion of the perimeter of the pattern,
the heat exchanger further comprising two inner transition portions of which one extends from the first end of the central body and one extends from the second end of the central body,
the channels of the first and second sets extending from the ends of the central body, in the checkered pattern and into each of the inner transition portions at an inner end of respective inner transition portion, through the respective inner transition portion and to an outer end of the respective inner transition portion,
wherein, in the respective inner transition portion, every second row along the first direction is increasingly shifted in the first direction and relative every other second row of the rows, until the checkered pattern of the first and the second sets of channels at the inner end of the respective inner transition portion is transformed into a line pattern at the outer end of the respective inner transition portion, the channels of the respective set of channels thereby, at each outer end of the respective inner transition portion, being arranged alongside each other in rows that extend along the second direction, with the rows of the first set of channels and the rows of the second set of channels being arranged alternatingly along the first direction.

2. Heat exchanger according to claim 1 , wherein, in the respective inner transition portion, among the rows extending along the first direction, are every other second, counted along the second direction, row provided with channels being, in a plurality of cross-sections, across the main direction, sequentially following each other along the main direction, increasingly shifted in position in a direction opposite the first direction.

3. Heat exchanger according to claim 1 , wherein the inner transition portions are integrally formed with the central body.

4. Heat exchanger according to claim 1 , further comprising two outer transition portions, one extending from either outer end of the respective inner transition portion, wherein each outer transition portion comprises a first set of channels forming part of the first set of fluid pathways and a second set of channels forming part of the second set of fluid pathways,
wherein the channels of the first and second sets extend from an inner end of the outer transition portion, facing the inner transition portion, through the outer transition portion and out of the outer transition portion,
wherein, in the outer transition portions, the first set of channels and/or the second set of channels are diverted to extend along a third direction respectively a fourth direction extending in parallel with a diversion plane defined by the main direction and the second direction and being transverse to said shift direction of the respective inner transition portion,
wherein the third and fourth directions are different from each other such that the first set of channels extend out of the outer transition portion at a first end portion and the second set of channels extend out of the outer transition portion at a second end portion, the second end portion being separated from the first end portion.

5. Heat exchanger according to claim 4 , wherein the respective inner transition portion is integrally formed with the associated outer transition portion.

6. Heat exchanger according to claim 4 , wherein the central body, the inner transition portions and the outer transition portions are integrally formed into a single body.

7. Heat exchanger according to claim 4 , wherein the heat exchanger further comprising four tubular connection portions, each having a tubular wall portion integrally formed with and extending from an outer envelope surface of respective one of the first and second end portions of respective outer transition portions.

8. Heat exchanger according to claim 4 , wherein each channel in the central body continuing through the inner transition portion and continuing into the outer transition portion continue through the outer transition portion as a separate channel to the respective first or second end portion.

9. Heat exchanger according to claim 4 , wherein, in the outer transition portion, the channels of the first set of channels and/or the second set of channels being diverted to extend along a third direction respectively a fourth direction are curved from the direction from which they exit the respective inner portion to the third respectively the fourth direction.

10. Heat exchanger according to claim 4 , wherein the central body, the inner transition portions and the outer transition portions are formed by additive depositing of a material forming the central body, the inner transition portions and the outer transition portions.

11. Heat exchanger according to claim 4 , wherein the central body, the inner transition portions and the outer transition portions are integrally formed by additive depositing of a material forming the central body, the inner transition portions and the outer transition portions.

12. Heat exchanger according to claim 1 , wherein the inner transition portion have a length in the main direction being at least 3 times a maximum width of any channel of the checkered pattern in the central body.

13. Heat exchanger according to claim 1 , wherein each channel in the central body has a maximum width of less than 3 mm.

14. Heat exchanger according to claim 1 , wherein the central body and the inner transition portions are formed by additive depositing of a material forming the central body and the inner transition portions.

15. Heat exchanger according to claim 14 , wherein the material is a metallic material.

16. Heat exchanger according to claim 15 , wherein the material is laser or electron sintered during the additive depositing of the metallic material, or sintered in an oven after the additive depositing.

17. Heat exchanger according to claim 14 , wherein the material is a metallic material chosen from the group consisting of titanium or titanium based alloys, tantalum or tantalum based alloys, steel or steel based alloys, stainless steel or stainless steel based alloys.

18. Heat exchanger according to claim 1 , wherein each of the channels of the first set of channels has a first cross-sectional area and each of the channels of the second set of channels has a second cross-sectional area, wherein the first cross-sectional area is between 1.1-1.5 times the second cross-sectional area.

19. Heat exchanger according to claim 1 , wherein each channel in the central body has a maximum width of less than 2 mm.

20. Heat exchanger according to claim 1 , wherein the central body and the inner transition porti

Assignees

• Alfa Laval Corp Ab

Inventors

• Walter Kristian
• Bertilsson Klas
• Strömer Fredrik

Classifications

• F28F9/26

  Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators (connecting different sections in water heaters F24H9/14 {, connecting headers with inlet or outlet fittings F28F9/0246}) · CPC title

• F28F9/02 Primary

  Header boxes; End plates · CPC title

• F28F7/02 Primary

  Blocks traversed by passages for heat-exchange media {(F28D7/0008 takes precedence)} · CPC title

• F28F9/026 Primary

  with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits · CPC title

• F28F21/083

  from stainless steel · CPC title