Reciprocating tool

Patent metadata

Field	Value
Publication number	US-11075567-B2
Application number	US-201916658265-A
Country	US
Kind code	B2
Filing date	Oct 21, 2019
Priority date	Apr 1, 2015
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

A reciprocating tool includes a motor, a reciprocating member, and a crank mechanism. The motor is disposed in a housing. The reciprocating member projects from the housing. The crank mechanism converts rotation of a rotation shaft of the motor into reciprocation of the reciprocating member. The crank mechanism rotates around an axis in a lateral direction by rotation transmission from the rotation shaft, and the crank mechanism includes a crank member having an eccentric pin, a connecting rod coupling the eccentric pin to the reciprocating member, and a balancer coupled to the eccentric pin, and the balancer is supported by the eccentric pin alone in the housing.

First claim

What is claimed is:

1. A rechargeable reciprocating saw comprising:
a brushless motor that includes a rotation shaft extending in a front-rear direction;
a reciprocation converting mechanism that is driven by the rotation shaft;
a slider that is reciprocally driven in the front-rear direction by the reciprocation converting mechanism;
a tool holder connected to an end of the slider opposite from the reciprocation converting mechanism in the front-rear direction;
a motor housing that houses the brushless motor;
a handle housing that connects to the motor housing and forms a handle of the rechargeable reciprocating saw;
a front housing that houses the reciprocation converting mechanism;
a battery mounting portion disposed in a lower portion of the handle housing;
a control circuit board (1) housed in the battery mounting portion and (2) that controls the brushless motor; and
a fan on the rotation shaft that rotates with the rotation shaft; wherein:
the battery mounting portion includes a battery mounting portion air intake opening; and
the battery mounting portion air intake opening, the circuit board, the fan and brushless motor are located such that air suctioned through the battery mounting portion air intake opening by rotation of the fan sequentially cools the control circuit board and the brushless motor.

2. The rechargeable reciprocating saw according to claim 1 , wherein:
the handle housing includes a motor air intake opening; and
the motor air intake opening, the fan, the brushless motor and the control circuit board are located such that air suctioned through the motor air intake opening cools the brushless motor without cooling the control circuit board.

3. The rechargeable reciprocating saw according to claim 1 , wherein:
the handle housing is a loop type including a handle upper portion connecting to an upper side of the motor housing, a handle lower portion on which the battery mounting portion is provided, a handle front portion connecting the handle lower portion to a lower side of the motor housing, and a handle rear portion connecting the handle upper portion and the handle lower portion to serve as a grip; and
the air suctioned through the battery mounting portion air intake opening passes through the handle front portion.

4. The rechargeable reciprocating saw according to a claim 1 , further comprising at least one battery mounted on the battery mounting portion.

5. The rechargeable reciprocating saw according to claim 2 , wherein the battery mounting portion air intake opening, the motor air intake opening, the handle housing and the brushless motor are located such that the air from the battery mounting portion air intake opening and the air from the motor air intake opening are comingled in the handle housing before the comingled air cools the brushless motor.

6. The rechargeable reciprocating saw according to claim 5 , wherein the motor housing includes a baffle plate that directs the comingled air toward exhaust ports after the comingled air cools the brushless motor.

7. The rechargeable reciprocating saw according to claim 1 , wherein the motor housing and the front housing are configured such that the air cools the reciprocation converting mechanism after the air cools the brushless motor.

8. A rechargeable reciprocating saw comprising:
a brushless motor that includes a rotation shaft extending in a front-rear direction;
a fan rotated by the rotation shaft;
a reciprocation converting mechanism that is driven by the rotation shaft;
a slider that is reciprocally driven in the front-rear direction by the reciprocation converting mechanism;
a tool holder connected to an end of to the slider opposite from the reciprocation converting mechanism in the front-rear direction;
a motor housing that houses the brushless motor;
a loop type handle housing that connects to the motor housing;
a front housing that houses the reciprocation converting mechanism;
a battery mounting portion disposed in a lower portion of the handle housing; and
a control circuit board (1) housed in the battery mounting portion and (2) that controls the brushless motor; wherein:
the handle housing includes a first air intake opening;
the battery mounting portion includes a second air intake opening; and
the first air take opening, the second air intake opening, the fan, the motor housing and the handle housing are located such that air suctioned through the first air intake opening and the second air intake opening by rotation of the fan is introduced to the motor housing through the handle housing.

Assignees

• Makita Corp

Inventors

• Hara Ryosuke
• Ukai Tomohiro

Classifications

• H02K9/02

  by ambient air flowing through the machine · CPC title

• H02K5/207

  with openings in the casing specially adapted for ambient air · CPC title

• H02K5/04

  Casings or enclosures characterised by the shape, form or construction thereof · CPC title

• H02K7/145 Primary

  Hand-held machine tool · CPC title

• H02K7/04

  Balancing means · CPC title