Bus bar unit and motor

Patent metadata

Field	Value
Publication number	US-11075558-B2
Application number	US-201816487509-A
Country	US
Kind code	B2
Filing date	Mar 13, 2018
Priority date	Mar 31, 2017
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

A bus bar unit includes a bus bar holder, a U-phase bus bar group, a V-phase bus bar group, and a W-phase bus bar group each including a first layer bus bar located on one side of the bus bar holder in an axial direction and extending along a plane perpendicular to the axial direction, a second layer bus bar located on one side of the first layer bus bar in the axial direction and extending along the plane perpendicular to the axial direction, and an external connection terminal connected to the first layer bus bar and the second layer bus bar and extending from the first layer bus bar and the second layer bus bar toward one side in the axial direction. The first and second layer bus bars of each of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group extend to opposite sides from each other in a circumferential direction from the external connection terminal connected thereto.

First claim

The invention claimed is:

1. A bus bar unit that is provided in a motor, the bus bar unit comprising:
a bus bar holder provided on one side in an axial direction of a stator disposed in an annular shape around a central axis extending in a vertical direction; and
a U-phase bus bar group, a V-phase bus bar group, and a W-phase bus bar group, which are fixed to the bus bar holder; wherein
each of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group includes a first layer bus bar located on one side of the bus bar holder in the axial direction and extending along a plane perpendicular to the axial direction, a second layer bus bar located on one side of the first layer bus bar in the axial direction and extending along the plane perpendicular to the axial direction, and an external connection terminal connected to the first layer bus bar and the second layer bus bar and extending from the first layer bus bar and the second layer bus bar toward one side in the axial direction;
the first layer bus bar and the second layer bus bar are connected to lead wires extending from the stator; and
the first layer bus bar and the second layer bus bar of each of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group extend to opposite sides from each other in a circumferential direction from the external connection terminal connected thereto.

2. The bus bar unit of claim 1 , wherein in each of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group:
the first layer bus bar includes a first stretched portion extending in a direction perpendicular to a radial direction;
the second layer bus bar includes a second stretched portion extending in a direction perpendicular to the radial direction; and
the first stretched portion and the second stretched portion are located on opposite sides with the central axis therebetween.

3. The bus bar unit of claim 2 , wherein the first stretched portion and the second stretched portion extend parallel or substantially parallel to each other.

4. The bus bar unit of claim 1 , wherein
when viewed in the axial direction, the first layer bus bar of the U-phase bus bar group is below the second layer bus bars of the V-phase bus bar group and the W-phase bus bar group;
the first layer bus bar of the V-phase bus bar group is below the second layer bus bars of the U-phase bus bar group and the W-phase bus bar group; and
the first layer bus bar of the W-phase bus bar group is below the second layer bus bars of the U-phase bus bar group and the V-phase bus bar group.

5. The bus bar unit of claim 1 , wherein the first layer bus bar and the second layer bus bar have a plate shape and are arranged with the axial direction as a plate thickness direction.

6. The bus bar unit of claim 1 , wherein
axial positions of the first layer bus bars of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group coincide with each other; and
axial positions of the second layer bus bars of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group coincide with each other.

7. The bus bar unit of claim 1 , wherein
the first layer bus bars of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group have the same shape; and
the second layer bus bars of the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group have the same shape.

8. The bus bar unit of claim 7 , wherein the U-phase bus bar group, the V-phase bus bar group, and the W-phase bus bar group are arranged in rotational symmetry about the central axis at every 120°.

9. The bus bar unit of claim 8 , wherein the bus bar holder has a rotationally symmetrical shape about the central axis at every 120°.

10. The bus bar unit of claim 9 , wherein
the bus bar holder includes a plurality of clamps to sandwich the first layer bus bar and the second layer bus bar therein; and
at least one of the first layer bus bar and the second layer bus bar includes a plurality of lead wire connectors connected to the lead wires and is held by the clamp between the lead wire connectors.

11. The bus bar unit of claim 10 , wherein an axial position of a front end of the clamp to sandwich the first layer bus bar therein is different from an axial position of a front end of the clamp to sandwich the second layer bus bar therein.

12. The bus bar unit of claim 1 , wherein an axial position of a connection position between the external connection terminal and the first layer bus bar is different from an axial position of a connection position between the external connection terminal and the second layer bus bar.

13. A motor comprising:
the bus bar unit according to claim 12 ;
the stator around which a coil wire is wound; and
a rotor facing the stator in the radial direction through a gap.

Assignees

• Nidec Corp

Inventors

• Yamashita Yoshiaki
• Takahashi Shunsuke
• Atarashi Takao

Classifications

• H02K3/522 Primary

  for generally annular cores with salient poles · CPC title

• H02K3/50

  Fastening of winding heads, equalising connectors, or connections thereto · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K2203/09

  Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title