System and method for actively controlling output voltage of a wireless power transfer system

Patent metadata

Field	Value
Publication number	US-11075545-B2
Application number	US-201916528306-A
Country	US
Kind code	B2
Filing date	Jul 31, 2019
Priority date	Oct 28, 2016
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

A wireless power transfer system is disclosed. The wireless power transfer system includes a first converting unit for converting a first DC voltage of an input power to a first AC voltage, a contactless power transfer unit for transmitting the input power having the first AC voltage, and a second converting unit for transmitting the power having a second DC voltage corresponding to the first AC voltage to an electric load. Additionally, the wireless power transfer system includes an active voltage tuning unit for controlling the second DC voltage based on a difference between the second DC voltage and a reference voltage and at least one among a difference between the resonant frequency and the constant operating frequency and a difference between a phase angle of the first AC voltage and a phase angle of an AC current.

First claim

What claimed is:

1. A wireless power receiver for use with a wireless power transmitter having a first power exchange coil coupled to a first converting unit that converts an input power having a first DC voltage to a transmitted power having a first AC voltage based on a constant operating frequency, the wireless power receiver comprising:
a second power exchange coil configured to receive a received power from the first power exchange coil of the wireless power transmitter, the received power having a second AC voltage corresponding to the first AC voltage of the transmitted power;
a second converting unit configured to convert the second AC voltage of the received power to a second DC voltage, and provide the received power having the second DC voltage to an electric load; and
an active voltage tuning unit coupled to the second power exchange coil and configured to control the second DC voltage based on a difference between the second DC voltage and a reference voltage and at least one among a difference between a resonant frequency of the second power exchange coil and the constant operating frequency of the first converting unit and a difference between a phase angle of the first AC voltage and a phase angle of an AC current.

2. The wireless power receiver of claim 1 , wherein the second power exchange coil is configured to magnetically couple to the first power exchange coil.

3. The wireless power receiver of claim 1 , wherein the active voltage tuning unit comprises:
a switching sub-unit coupled in parallel to an impedance element which is coupled in series with one of the first power exchange coil and the second power exchange coil;
a controller coupled to the switching sub-unit and configured to:
vary a duty cycle of a switching signal based on the difference between the second DC voltage and the reference voltage, and at least one among the difference between the resonant frequency and the constant operating frequency and the difference between the phase angle of the first AC voltage and the phase angle of the AC current; and
provide the switching signal having the varied duty cycle to the switching sub-unit to control the second DC voltage across the electric load.

4. The wireless power receiver of claim 3 , wherein the controller is configured to increase the duty cycle of the switching signal if the second DC voltage is less than the reference voltage and if at least one of the resonant frequency is less than the constant operating frequency and the phase angle of the AC current is less than the phase angle of the first AC voltage.

5. The wireless power receiver of claim 3 , wherein the controller is configured to increase the duty cycle of the switching signal to increase the second DC voltage so that the second DC voltage matches with the reference voltage.

6. The wireless power receiver of claim 3 , wherein the controller is configured to decrease the duty cycle of the switching signal if the second DC voltage is greater than the reference voltage and if at least one of the resonant frequency is less than the constant operating frequency and the phase angle of the AC current is less than the phase angle of the first AC voltage.

7. The wireless power receiver of claim 6 , wherein the controller is configured to decrease the duty cycle of the switching signal to decrease the second DC voltage so that the second DC voltage matches with the reference voltage.

8. The wireless power receiver of claim 3 , wherein the controller is configured to decrease the duty cycle of the switching signal if the second DC voltage is less than the reference voltage and if at least one of the resonant frequency is greater than the constant operating frequency and the phase angle of the AC current is greater than the phase angle of the first AC voltage.

9. The wireless power receiver of claim 8 , wherein the controller is configured to decrease the duty cycle of the switching signal to increase the second DC voltage so that the second DC voltage matches with the reference voltage.

10. The wireless power receiver of claim 3 , wherein the controller is configured to increase the duty cycle of the switching signal if the second DC voltage is greater than the reference voltage and if at least one of the resonant frequency is greater than the constant operating frequency and the phase angle of the AC current is greater than the phase angle of the first AC voltage.

11. The wireless power receiver of claim 10 , wherein the controller is configured to increase the duty cycle of the switching signal to decrease the second DC voltage so that the second DC voltage matches with the reference voltage.

12. The wireless power receiver of claim 3 , wherein the switching sub-unit comprises a first electronic switch and a second electronic switch coupled antiparallel to each other, wherein the controller is configured to activate and deactivate at least one of the first electronic switch and the second electronic switch based on the varied duty cycle of the switching signal.

13. The wireless power receiver of claim 12 , wherein at least one of the first electronic switch and the second electronic switch is activated and deactivated to change an impedance of the second power exchange coil so that the second DC voltage is correspondingly changed across the electric load.

14. The wireless power receiver of claim 1 , further comprising:
a voltage sensor electrically coupled to the electric load and configured to determine the second DC voltage across the electric load; and
a first transceiver coupled to the voltage sensor and configured to receive a voltage signal representative of the second DC voltage and provide the voltage signal representative of the second DC voltage to a second transceiver communicatively coupled to the first transceiver.

15. The wireless power receiver of claim 14 , wherein the controller is further configured to:
receive the voltage signal representative of the second DC voltage from the voltage sensor;
receive a frequency signal representative of the difference between the resonant frequency and the constant operating frequency from the first converting unit via the first transceiver and the second transceiver; and
receive a phase signal representative of the difference between the phase angle of the first AC voltage and the phase angle of the AC current from the first converting unit via the first transceiver and the second transceiver.

16. The wireless power receiver of claim 1 , wherein the second converting unit is configured to provide the second DC voltage controlled by the active voltage tuning unit to a battery of a vehicle.

17. A method for operating a wireless power receiver for use with a wireless power transmitter having a first power exchange coil coupled to a first converting unit that converts an input power having a first DC voltage to a transmitted power having a first AC voltage based on a constant operating frequency, the method comprising:
receiving, by a second power exchange coil, a received power from the first power exchange coil of the wireless power transmitter, the received power having a second AC voltage corresponding to the first AC voltage of the transmitted power;
converting, by a second converting unit, the second AC voltage of the received power to a second DC voltage;
providing the received power having the second DC voltage from the second converting unit to an electric load; and
controlling, by an active voltage tuning unit, the second DC voltage based on a difference between the second DC voltage and a reference voltage and at least one

Assignees

• Gen Electric

Inventors

• Jha Kapil
• Raghunathan Arun Kumar
• Tiwari Arvind Kumar
• Aravind Deepak

Classifications

• H02M3/01

  Resonant DC/DC converters · CPC title

• H02M3/33573

  Full-bridge at primary side of an isolation transformer · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title