Bugphobic and icephobic compositions with fluid additives

Patent metadata

Field	Value
Publication number	US-11072713-B2
Application number	US-201816144537-A
Country	US
Kind code	B2
Filing date	Sep 27, 2018
Priority date	Mar 14, 2014
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

Some variations provide an anti-fouling segmented copolymer composition comprising: (a) one or more first soft segments selected from fluoropolymers; (b) one or more second soft segments selected from polyesters or polyethers; (c) one or more isocyanate species possessing an isocyanate functionality of 2 or greater, or a reacted form thereof; (d) one or more polyol or polyamine chain extenders or crosslinkers, or a reacted form thereof; and (e) a fluid additive selectively disposed in the first soft segments or in the second soft segments. Other variations provide an anti-fouling segmented copolymer precursor composition comprising a fluid additive precursor selectively disposed in the first soft segments or in the second soft segments, wherein the fluid additive precursor includes a protecting group. The anti-fouling segmented copolymer composition may be present in an anti-ice coating, an anti-bug coating, an anti-friction coating, an energy-transfer material, or an energy-storage material, for example.

First claim

What is claimed is:

1. An anti-fouling segmented copolymer composition comprising:
(a) one or more first soft segments selected from fluoropolymers having an average molecular weight from about 500 g/mol to about 20,000 g/mol, wherein said fluoropolymers are (α,ω)-hydroxyl-terminated, (α,ω)-amine-terminated, and/or (α,ω)-thiol-terminated;
(b) one or more second soft segments selected from polyesters or polyethers, wherein said polyesters or polyethers are (α,ω)-hydroxyl-terminated, (α,ω)-amine-terminated, and/or (α,ω)-thiol-terminated;
(c) one or more isocyanate species possessing an isocyanate functionality of 2 or greater, or a reacted form thereof;
(d) one or more polyol or polyamine chain extenders or crosslinkers, or a reacted form thereof; and
(e) a fluid additive selectively disposed in said first soft segments or in said second soft segments with a selectivity of at least 60% calculated as amount of fluid additive disposed in one of said first soft segments or in said second soft segments divided by total amount of fluid additive disposed in said first soft segments and said second soft segments,
wherein said first soft segments and said second soft segments are microphase-separated on a microphase-separation length scale from about 0.5 microns to about 250 microns.

2. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive is a freezing-point depressant for water.

3. The anti-fouling segmented copolymer composition of claim 2 , wherein said freezing-point depressant for water is selected from the group consisting of methanol, ethanol, isopropanol, ethylene glycol, propylene glycol, glycerol, poly(ethylene glycol), urea, sodium formate, and combinations, isomers, or homologous species thereof.

4. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive includes a chloride salt selected from the group consisting of sodium chloride, calcium chloride, magnesium chloride, potassium chloride, and combinations thereof.

5. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive includes an acetate salt selected from the group consisting of calcium acetate, magnesium acetate, calcium magnesium acetate, potassium acetate, sodium acetate, and combinations thereof.

6. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive is a lubricant.

7. The anti-fouling segmented copolymer composition of claim 6 , wherein said lubricant is selected from the group consisting of fluorinated oils, fluorocarbon ether polymers of polyhexafluoropropylene, polydioxolane, siloxanes, silicone-based oils, polydimethylsiloxanepoly(ethylene glycol) copolymers, polydimethylsiloxane-fluoropolymer copolymers, polydimethylsiloxane-polydioxolane copolymers, petroleum-derived oils, mineral oil, plant-derived oils, canola oil, soybean oil, and combinations thereof.

8. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive includes a polyelectrolyte and a counterion to said polyelectrolyte.

9. The anti-fouling segmented copolymer composition of claim 8 , wherein said polyelectrolyte is selected from the group consisting of poly(acrylic acid) or copolymers thereof, cellulose-based polymers, carboxymethyl cellulose, chitosan, poly(styrene sulfonate) or copolymers thereof, poly(acrylic acid) or copolymers thereof, poly(methacrylic acid) or copolymers thereof, poly(allylamine), and combinations thereof.

10. The anti-fouling segmented copolymer composition of claim 8 , wherein said counterion is selected from the group consisting of H + ,Li + , Na + , K + , Ag + , Ca 2+ , Mg 2+ , La 3+ , C 16 N + , F − , Cl − , Br − , I − , BF 4 − , SO 4 2− , PO 4 2− , C 12 SO 3 − , and combinations thereof.

11. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive is an electrolyte for use in battery or other energy-device applications.

12. The anti-fouling segmented copolymer composition of claim 11 , wherein said electrolyte is selected from the group consisting of poly(ethylene glycol), dimethyl carbonate, diethyl carbonate, methyl ethyl dicarbonate, ionic liquids, and combinations thereof.

13. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluid additive includes alcohol groups, amine groups, thiol groups, or a combination thereof.

14. The anti-fouling segmented copolymer composition of claim 1 , wherein said fluoropolymers are present in the triblock structure:

wherein:
X, Y=CH 2 —(O—CH 2 —CH 2 ) p− T, and X and Y are independently selected;
p=1 to 50;
T is a hydroxyl, amine, or thiol terminal group;
m=1 to 100; and
n=0 to 100.

15. The anti-fouling segmented copolymer composition of claim 1 , wherein said microphase-separation length scale is from about 10 microns to about 100 microns.

16. The anti-fouling segmented copolymer composition of claim 1 , wherein said first soft segments and said second soft segments further are nanophase-separated on a nanophase-separation length scale from about 10 nanometers to about 100 nanometers, and wherein said nanophase-separation length scale is hierarchically distinct from said microphase-separation length scale.

17. An anti-fouling segmented copolymer precursor composition comprising:
(a) one or more first soft segments selected from fluoropolymers having an average molecular weight from about 500 g/mol to about 20,000 g/mol, wherein said fluoropolymers are (α,ω)-hydroxyl-terminated, (α,ω)-amine-terminated, and/or (α,ω)-thiol-terminated;
(b) one or more second soft segments selected from polyesters or polyethers, wherein said polyesters or polyethers are (α,ω)-hydroxyl-terminated, (α,ω)-amine-terminated, and/or (α,ω)-thiol-terminated;
(c) one or more isocyanate species possessing an isocyanate functionality of 2 or greater, or a reacted form thereof;
(d) one or more polyol or polyamine chain extenders or crosslinkers, or a reacted form thereof; and
(e) a fluid additive precursor selectively disposed in said first soft segments or in said second soft segments, wherein said fluid additive precursor includes a protecting group that protects alcohol groups, amine groups, or thiol groups from reacting with said anti-fouling segmented copolymer precursor composition.

18. The anti-fouling segmented copolymer precursor composition of claim 17 , wherein said fluid additive precursor includes said alcohol groups and at least one protecting group that protects said alcohol groups from reacting with said anti-fouling segmented copolymer precursor composition.

19. The anti-fouling segmented copolymer precursor composition of claim 18 , wherein said protecting group is selected from the group consisting of trimethylsilyl ether, isopropyldimethylsilyl ether, tert-butyldimethylsilyl ether, tert-butyldiphenylsilyl ether, tribenzylsilyl ether, triisopropylsilyl ether, 2,2,2-trichloroethyl carbonate, 2-methoxyethoxymethyl ether, 2-naphthylmethyl ether, 4-methoxybenzyl ether, acetate, benzoate, benzyl ether, benzyloxymethyl acetal, ethoxyethyl acetal, methoxymethyl acetal, methoxypropyl acetal, methyl ether, tetrahydropyranyl acetal, triethylsilyl ether, and combinations thereof.

20. The anti-fouling segmented copolymer precursor composition of claim 17 , wherein said fluid additive precursor includes said amine groups and at least one protecting group

Assignees

• Hrl Lab Llc

Inventors

• Nowak Andrew P
• Rodriguez April R
• Graetz Jason A
• Gross Adam F

Classifications

• C09D7/65 Primary

  macromolecular (C09D7/41-C09D7/48 take precedence) · CPC title

• C08G18/5015

  having fluorine atoms · CPC title

• C08G18/758

  containing two or more cycloaliphatic rings · CPC title

• C09D187/005

  Block or graft polymers not provided for in groups C09D101/00 - C09D185/04 · CPC title

• C08G18/4833

  Polyethers containing oxyethylene units · CPC title