Flow reactor

Patent metadata

Field	Value
Publication number	US-11071965-B2
Application number	US-202016735757-A
Country	US
Kind code	B2
Filing date	Jan 7, 2020
Priority date	Jul 31, 2017
Publication date	Jul 27, 2021
Grant date	Jul 27, 2021

Abstract

The purpose of the present invention is to provide a flow reactor that can ensure safety even if leakage occurs at the connections of the lines. The flow reactor of the present invention is characterized by including one or more line structures, each of the line structures including a raw material feeding line, a reactor unit to react a raw material fed from the raw material feeding line, and a discharge line to discharge a reaction product produced in the reactor unit, wherein the flow reactor includes a vessel in which part or all of the reactor unit and a fluid are accommodated to be capable of being in contact with each other, wherein each of the line structures includes two or more attachable and detachable connections, and wherein at least one of the attachable and detachable connections is accommodated in the vessel.

First claim

The invention claimed is:

1. A flow reactor, comprising:
at least one line structure each comprising a raw material feeding line, a reactor unit configured to react a raw material fed from the raw material feeding line therein, and a discharge line configured to discharge a reaction product produced in the reactor unit; and
a vessel accommodating a part or all of the reactor unit and a fluid such that the part or all of the reactor unit and the fluid are capable of contacting with each other,
wherein each of the at least one line structure comprises two or more attachable and detachable connections,
wherein at least one of the two or more attachable and detachable connections is accommodated in the vessel, and
wherein the fluid comprises at least one selected from the group consisting of water, an aqueous solution, an alcohol, and ether.

2. The flow reactor according to claim 1 , wherein the at least one line structure comprises a line structure having two or more raw material feeding lines, and, between the two or more raw material feeding lines and the reactor unit, a mixing unit configured to mix raw materials fed from the two or more raw material feeding lines and send a mixture to the reactor unit.

3. The flow reactor according to claim 1 , wherein the attachable and detachable connections are arranged on an upstream side of the reactor unit and a downstream side of the reactor unit in each of the at least one line structure.

4. The flow reactor according to claim 2 , wherein the attachable and detachable connections are arranged on an upstream side of the mixing unit and a downstream side of the reactor unit in each of the at least one line structure.

5. The flow reactor according to claim 1 , wherein at least two of the two or more attachable and detachable connections are accommodated in the vessel.

6. The flow reactor according to claim 1 , wherein the fluid is a liquid and is capable of quenching a leaked substance leaked from the at least one line structure, has a characteristic changeable when contacting the leaked substance, is heat-exchangeable with at least a part of the at least one line structure, or is capable of supporting the reactor unit.

7. The flow reactor according to claim 6 , wherein the vessel comprises a gas portion which is a space not filled with a liquid such that at least a part of the reactor unit is exposed to the gas portion without contacting the liquid.

8. The flow reactor according to claim 1 , wherein the vessel is a closed vessel capable of isolating contents of the vessel from outside.

9. The flow reactor according to claim 1 , wherein the reactor unit comprises a flow channel having an inner diameter of from 0.1 mm to 50 mm.

10. The flow reactor according to claim 1 , wherein the reactor unit has a shape comprising at least one bent part.

11. A manufacturing facility, comprising:
the flow reactor according to claim 1 .

12. The manufacturing facility according to claim 11 , wherein the fluid accommodated in the vessel of the flow reactor is a medium which characteristic is changeable when contacting a reaction liquid, and the manufacturing facility further comprises a sensor capable of detecting the change of the characteristic.

13. A method for using the manufacturing facility according to claim 11 , the method comprising, when a raw material is fed to the manufacturing facility to obtain a reaction product:
selecting at least two attachable and detachable connections from the two or more attachable and detachable connections and removing a section between the selected attachable and detachable connections; and
replacing the removed section with a new configuration comprising one or more line structure components selected from the group consisting of a raw material feeding line, a mixing unit, a reactor unit, and a discharge line.

14. The method according to claim 13 , further comprising:
stopping a flow stream in the manufacturing facility to stop production of the reaction product from the raw material;
replacing the section between the selected attachable and detachable connections and changing the raw material; and
after the replacing and the changing, starting the flow stream.

15. The method according to claim 13 , further comprising:
stopping a flow stream in the manufacturing facility to stop production of the reaction product from the raw material;
replacing the section between the selected attachable and detachable connections and temporarily stopping operation of the manufacturing facility, conducting a routine check, and/or replacing one or more parts of the manufacturing facility; and then
starting the flow stream.

16. The flow reactor according to claim 1 , wherein the fluid comprises an inert gas or a non-reactive solution that does not react with the raw material or the reaction product.

Assignees

• Kaneka Corp

Inventors

• Ozasa Shiori
• Ohishi Takahiro
• Yasukouchi Hiroaki

Classifications

• B01J19/2425

  in parallel · CPC title

• B01J2219/24

  Stationary reactors without moving elements inside · CPC title

• B01J2219/00869

  Microreactors placed in parallel, on the same or on different supports · CPC title

• B01J2219/00867

  Microreactors placed in series, on the same or on different supports · CPC title

• C07C263/10

  by reaction of amines with carbonyl halides, e.g. with phosgene · CPC title