Electrode assembly for solid state battery and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-11069895-B2
Application number	US-201816311601-A
Country	US
Kind code	B2
Filing date	Mar 16, 2018
Priority date	Mar 16, 2017
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

An electrode assembly for a solid state battery includes a positive electrode, a negative electrode and a solid electrolyte layer interposed between the positive electrode and the negative electrode. In addition, the binder disposed at the interface between the negative electrode and the solid electrolyte layer, the interface between the positive electrode and the solid electrolyte layer and/or at a predetermined depth from the interface is crosslinked to form a three-dimensional network. In other words, in the electrode assembly, the binder contained in the negative electrode and the solid electrolyte layer and/or the binder contained in the positive electrode and the solid electrolyte layer is crosslinked to improve the interfacial binding force between the negative electrode and the solid electrolyte layer and/or between the positive electrode and the solid electrolyte layer, and thus ion conductivity is maintained to a significantly high level.

First claim

What is claimed is:

1. A method for manufacturing a solid state battery comprises the following steps (S 10 )-(S 60 ) of:
(S 10 ) preparing at least one negative electrode, at least one positive electrode and at least one solid polymer electrolyte layer;
(S 20 ) carrying out stacking in such a manner that the at least one solid polymer electrolyte layer is interposed between the at least one negative electrode and the at least one positive electrode to prepare a stacked structure;
(S 30 ) pressing the stacked structure to form an electrode assembly (a);
(S 40 ) mixing a crosslinking initiator with a solvent to prepare a crosslinking agent solution;
(S 50 ) impregnating the electrode assembly (a) with the solution; and
(S 60 ) warming the impregnated electrode assembly (a) to form an electrode assembly (a′), wherein step (S 60 ) is carried out in such a temperature range that crosslinking may be initiated and performed in the electrode assembly (a′),
wherein the positive electrode, the negative electrode and the solid electrolyte layer comprise a binder polymer resin, and the binder polymer resin is crosslinked to form an interlayer continuous phase at the interface between the negative electrode and the solid polymer electrolyte layer and at the interface between the positive electrode and the solid polymer electrolyte layer.

2. The method for manufacturing a solid state battery according to claim 1 , wherein the positive electrode and the negative electrode are obtained by a method comprising the following steps of:
preparing a slurry for forming an electrode layer comprising an electrode active material, a binder resin, an inorganic solid electrolyte and a solvent, wherein the solvent is a nonpolar solvent;
applying the slurry for forming the electrode layer to the surface of a current collector, followed by drying, to form a first electrode layer; and
pressing the first electrode layer to form a second electrode layer.

3. The method for manufacturing a solid state battery according to claim 1 , wherein the solid polymer electrolyte layer is obtained by a method comprising the following steps of:
preparing a slurry for forming the solid polymer electrolyte layer comprising a binder resin, an inorganic solid electrolyte and a solvent, wherein the solvent is a nonpolar solvent;
applying the slurry to a release sheet, followed by drying, to form the solid polymer electrolyte layer; and
separating the solid polymer electrolyte layer from the release sheet.

4. The method for manufacturing a solid state battery according to claim 1 , wherein the solvent in step (S 40 ) is a nonpolar solvent.

5. The method for manufacturing a solid state battery according to claim 1 , wherein the negative electrode, the positive electrode and the solid polymer electrolyte layer comprise a binder resin, and the binder resin comprises a rubber-based resin.

6. The method for manufacturing a solid state battery according to claim 1 , wherein the crosslinking initiator in step (S 40 ) is an organic peroxide-based crosslinking initiator.

7. The method for manufacturing a solid state battery according to claim 6 , wherein the organic peroxide-based crosslinking initiator is at least one selected from the group consisting of di(2-ethylhexyl)peroxydicarbonate, di(4-t-butylcyclohexyl)peroxydicarbonate, di-sec-butylperoxydicarbonate, t-butylperoxyneodecanoate, t-hexylperoxy pivalate, t-butylperoxy pivalate, dilauroyl peroxide, di-n-octanoyl peroxide, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, di(4-methylbenzoyl) peroxide, dibenzoyl peroxide, t-butylperoxyisobutyrate and 1,1-di(t-hexylperoxy)cyclohexane.

8. A solid state battery obtained by the method as defined in claim 1 .

9. The solid state battery according to claim 8 , wherein the binder resin comprises a rubber-based binder resin.

10. The solid state battery according to claim 9 , wherein the rubber-based binder resin comprises at least one selected from the group consisting of natural rubber, butyl rubber, bromobutyl rubber, chlorobutyl rubber, styrene isoperene rubber, styrene-ethylene-butyrene-styrene rubber, acrylonitrile-butadiene-styrene rubber, polybutadiene rubber, nitrile butadiene rubber, styrene butadiene rubber, styrene butadiene styrene (SBS) rubber and ethylene propylene diene monomer (EPDM) rubber.

Assignees

• Lg Chemical Ltd

Inventors

• Cho Sung-Ju
• Shin Ho-Suk
• Woo Seung-He
• Kang Sung-Joong
• Han Hyea-Eun

Classifications

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title

• H01M4/139

  Processes of manufacture · CPC title

• H01M4/622 Primary

  being polymers · CPC title

• H01M2300/0082

  Organic polymers · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title