Optical fiber module and method for manufacturing the same

Patent metadata

Field	Value
Publication number	US-11067755-B2
Application number	US-201916978063-A
Country	US
Kind code	B2
Filing date	Mar 5, 2019
Priority date	Mar 8, 2018
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

Provided is an optical module comprising a substrate, a holder, and a spacer. An optical waveguide is formed in/on the substrate and end parts thereof are protruding from one surface of the substrate. The holder holds an optical fiber and exposes one end part of the optical fiber in such a manner that the one end part of the optical fiber can be optically connected to the end parts of the optical waveguide at a side of one surface of the holder. The spacer is held the one surface of the substrate and the one surface of the holder.

First claim

The invention claimed is:

1. An optical fiber module comprising:
an optical circuit formed body including a first surface, where an optical waveguide is formed and an end part of said optical waveguide is protruding from said first surface;
a holder including a second surface facing with said first surface, which holds an optical fiber and exposes one end part of said optical fiber in such a manner that said one end part of said optical fiber can be optically connected to said end part of said optical waveguide at a side of said second surface; and
a spacer sandwiched between said first surface and said second surface.

2. The optical fiber module according to claim 1 , wherein,
a diameter or a height of said spacer along a normal direction of said first surface is substantially same as or larger than a protruding length of said end part of said optical waveguide from said first surface along said normal direction.

3. The optical fiber module according to claim 1 , wherein,
said spacer is included in an adhesive agent for adhering said first surface of said optical circuit formed body and said second surface of said holder to each other.

4. The optical fiber module according to claim 1 , wherein,
said optical circuit formed body and said holder are formed so as to transmit light of a specific wavelength.

5. The optical fiber module according to claim 4 , wherein,
said holder is made of quartz or borosilicate glass.

6. The optical fiber module according to claim 3 , wherein,
said adhesive agent is provided in such a manner that said adhesive agent is not interposed between said end part of said optical waveguide and said one end part of said optical fiber.

7. The optical fiber module according to claim 1 comprising a reinforcing part for reinforcing holding force of said optical fiber at an opposite side surface of said second surface of said holder, said reinforcing part being provided in a space formed around said optical fiber in said holder.

8. The optical fiber module according to claim 7 , wherein,
said reinforcing part is made of a reinforcing material fixed to a recessed part formed on said opposite side surface of said holder.

9. The optical fiber module according to claim 7 , wherein,
said reinforcing part is provided in a region which does not obstruct progress of light of a specific wavelength progressing in a normal direction of said first surface and transmitting through said optical circuit formed body and said holder.

10. The optical fiber module according to claim 1 , wherein,
a gap is created between a tip of said end part of said optical waveguide and a tip of said one end part of said optical fiber.

11. The optical fiber module according to claim 1 , wherein,
said one end part of said optical fiber is arranged on an optical axis of light emitted from said end part of said optical waveguide.

12. The optical fiber module according to claim 1 , wherein,
said optical waveguide is a silicon fine-wire optical waveguide.

13. A method for manufacturing an optical fiber module, said optical fiber module comprising an optical circuit formed body including a first surface, where an optical waveguide is formed and an end part of said optical waveguide is protruding from said first surface, and a holder including a second surface facing with said first surface, which holds an optical fiber and exposes one end part of said optical fiber in such a manner that said one end part of said optical fiber can be optically connected to said end part of said optical waveguide at a side of said second surface, comprising:
preparing a spacer and an adhesive agent for supporting said first surface and said second surface with a predetermined space therebetween;
interposing said adhesive agent including said spacer between said first surface and said second surface;
relatively moving said optical circuit formed body and said holder with respect to each other in such a manner that said first surface and said second surface approach with each other to have said first surface and said second surface sandwich said spacer therebetween; and
curing said adhesive agent and thereby fixing said optical circuit formed body and said holder to each other.

14. The method for manufacturing an optical fiber module according to claim 13 comprising, when relatively moving said optical circuit formed body and said holder with respect to each other in such a manner that said first surface and said second surface approach with each other, irradiating said adhesive agent with light of a specific wavelength transmitting through said holder and said optical circuit formed body, and thereby observing said spacer.

15. The method for manufacturing an optical fiber module according to claim 14 comprising relatively moving said holder along said first surface under a state where said spacer is being held between said first surface and said second surface, and thereby aligning said optical waveguide and said optical fiber.

16. The method for manufacturing an optical fiber module according to claim 13 , wherein,
said adhesive agent is a UV curable adhesive agent, and said adhesive agent is cured by irradiating said adhesive agent with UV light.

17. The method for manufacturing an optical fiber module according to claim 13 , wherein,
said optical waveguide is a silicon fine-wire optical waveguide.

18. The optical fiber module according to claim 1 , wherein said optical waveguide is made of common material from one end thereof through an other end thereof.

19. The optical fiber module according to claim 1 , wherein at least a part of an outer peripheral surface of said end part of said optical waveguide is exposed to outside air.

20. The optical fiber module according to claim 1 , wherein said spacer has a spherical or a cylindrical shape.

Assignees

• Kohoku Kogyo Kk
• Aist

Inventors

• Iwasaki Katsuhiro
• Yamamoto Jun
• Kato Takashi
• Sakakibara Youichi
• Atsumi Yuki
• Yoshida Tomoya

Classifications

• G02B2006/12061

  Silicon · CPC title

• G02B6/4224 Primary

  using visual alignment markings, e.g. index methods · CPC title

• G02B6/30

  for use between fibre and thin-film device · CPC title

• G02B6/1223

  high refractive index type, i.e. high-contrast waveguides · CPC title

• G02B6/12002

  Three-dimensional structures · CPC title